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Phoenix Series, Insert for 6-Corner Shoulder Milling Cutter, PSTW (TNKU090408ER-GM-XP2040)

Phoenix Series, Insert for 6-Corner Shoulder Milling Cutter, PSTW (TNKU090408ER-GM-XP2040)
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Product Description

[Features]
· Due to a positive rake angle with low resistance, as well as a thickness that increases rigidity, it is resistant to chatter vibration and supports machining with long protrusions
· Economical specifications with 3 corners on front and back (6 corners in total on both sides)
· Insert variation according to processing application

Product features and specifications

Basic specifications and features of the product

Double-sided 6-corner (90°) insert

Related image of Phoenix series, insert for 6-corner shoulder milling cutter PSTW
  • Achieves an excellent finished surface with a wiper edge

Excellent machined surface roughness

Tools to usePSTW12R050M22-4 (φ50 × 4 flutes)
Insert used (grade)TNKU120608ER-GM (XP3035)
Work materialS50C
Cutting speed200 m/minute (1,274 minutes^-1)
Feed speed510 mm/minute (0.1 mm/t)
Depth of cutap = 0.2 mm, ae = 32 mm
Cutting OilN/A (air blow)
Machine usedHorizontal machining center (BT50)
Related image 6 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

Bottom roughness

High efficiency even in machining with long protrusions

Tools to usePSTW12R050M22-4 (φ50 × 4 flutes)Other companies' shoulder milling positive cutter (φ50 × 5 flutes)
Insert used
(grade)
TNKU120608ER-GM (XP3035)Carbide coating insert
Work materialS50C
Cutting speedGroove machining
Depth of cutap = 3 mm, ae = 50 mm
Protrusion length190 mm (3.8D)
Cutting OilN/A (air blow)
Machine usedHorizontal machining center (BT50)
Related image 7 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

Movable area

Performance/test information

S50C long lifespan machining

It has excellent abrasion resistance compared to other manufacturers' products, and has approx. 4.5 times the durability.

Tools to usePSTW09R025SS25-3S
(φ25 × 3 flutes)
Products made by other manufacturers
(φ25 × 3 flutes)
Insert used
(grade)
TNKU090604ER-GM (XP3035)Carbide coating insert
Work materialS50C
Cutting speed180 m/minute (2,290 minutes^-1)
Feed speed825 mm/minute (0.12 mm/t)
Depth of cutap = 2 mm, ae = 16 mm
Cutting OilN/A (air blow)
Machine usedVertical machining center (BT40)
Related image 8 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

Cutting length

Related image 11 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

"Photograph when processing 7 m" PSTW / other company's product

SUS304 long lifespan machining

Processing was done up to 10.5 m, which was approx. 1.5 times the durability limit of other companies' products, but the insert was in a state where continuous processing was possible without chipping.

Tools to usePSTW09R025SS25-3S
(φ25 × 3 flutes)
Products made by other manufacturers
(φ25 × 3 flutes)
Insert used (grade)TNKU090604ER-GL (XP2040)Carbide coating insert
Work materialSUS304
Cutting speed150 m/minute (1,910 minutes-^1)
Feed speed460 mm/minute (0.08 mm/t)
Depth of cutap = 1.5 mm, ae = 16 mm
Cutting OilN/A (air blow)
Machine usedVertical machining center (BT40)
Related image 9 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

Cutting length

Related image 12 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

"Photograph when processing 7 m" PSTW / other company's product

High-precision machining of the slide surface of the press mold structure

In the side finishing process, the required accuracy of a tilt amount of 10 µm or less was satisfied, and good machined surface accuracy was obtained.

Tools to usePSTW12R050M22-4 (φ50 × 4 flutes)
Insert used (grade)TNKU120608ER-GR (XP1020)
Work materialFCD500
Cutting speed300 m/minute (1,910 minutes^-1)
Feed speed1,700 mm/minute (0.2 mm/t)
Depth of cutap = 0.5 mm, ae = 0.3 mm
Protrusion length240 mm
Cutting OilN/A (air blow)
Machine usedDouble-column machining center (BT50)
Related image 3 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

Side roughness

Related image 25 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

Processed surface

High efficiency processing of SUS304

With other companies' products, chatter vibration occurred when the depth of cut (ap) increased, and efficiency could no be improved. In addition, burrs also occurred. PSTW had 1 flute less, but highly efficient machining was possible with an efficiency UP by 67%.

Tools to usePSTW12R050M22-4 (φ50 × 4 flutes)Other companies' shoulder milling positive cutter (φ50 × 5 flutes)
Insert used
(grade)
TNKU120608ER-GL (XP2040)Carbide coating insert
Work materialSUS304
Cutting speed150 m/minute (955 minutes^-1)
Feed speed700 mm/minute (0.18 mm/t)700 mm/minute (0.15 mm/t)
Depth of cutap = 5 mm, ae = 35 mmap = 3 mm, ae = 35 mm
Cutting OilWater-soluble cutting oil
Machine usedDouble-column machining center (BT50)
Performance test 4 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

PSTW: burr generation (small) / other company's product: burr generation (large)

Related image 14 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

Roughing of construction machine control valve

As a result of comparison with other companies' products, it was excellent in abrasion resistance. In particular, the progress of wear at the cut boundary was suppressed, and the durability was increased by approx. 3.5 times.

Tools to usePSTW12R063M22-5
(φ63 × 5 flutes)
Other companies' shoulder milling negative cutter
(φ63 × 5 flutes)
Insert used (grade)TNKU120608ER-GR (XP1020)Carbide coating insert
Work materialFCD500
Cutting speed180 m/minute (910 minutes^-1)
Feed speed1,000 mm/minute (0.22 mm/t)
Depth of cutap = 3 mm, ae = 45 mm
Cutting OilN/A (air blow)
Machine usedHorizontal machining center (BT50)
Related image 15 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

Cutting length

Related image 13 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

"Photograph when processing 17 m" PSTW / other company's product

Long lifespan machining of Ti-6Al-4 V

In other companies' products (front and back 3-corner specifications), wear progressed and chipping occurred at an early stage. With PSTW (XC5040), it was possible to improve durability by suppressing wear.

Tools to usePSTW12R050M22-4
(φ50 × 4 flutes)
Other companies' shoulder milling negative cutters A and B
(φ50 × 4 flutes)
Insert used (grade)TNKU120608ER-SM (XC5040)Carbide coating insert
Work materialTi-6Al-4 V
Cutting speed40 m/minute (255 minutes^-1)
Feed speed82 mm/minute (0.08 mm/t)
Depth of cutap = 1.5 mm, ae = 20 mm
Cutting OilN/A (air blow)
Machine usedHorizontal machining center (BT50)
Related image 16 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

Cutting length

Related image 14 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

PSTW (at the time of 4 m processing) / other company's product A (at the time of 2 m processing)

Highly efficient stable machining with tool runout of 300 mm (5D)

In machining with a long protrusion of L/D = 5, highly efficient machining was possible compared to other companies' products.
In addition, other companies' products had poor chamfer to the workpiece due to insufficient sharpness and chatter vibration occurred in the low rotation range (lined area on graph).
With excellent sharpness, PSTW was capable of stable processing even in the low rotation range.

Tools to usePSTW12R063M22-5
(φ63 × 5 flutes)
Other companies' shoulder milling negative cutter
(φ63 × 4 flutes)
Insert used (grade)TNKU120608ER-GM (XC3030)Carbide coating insert
Work materialFC250
Depth of cutap = 2 mm, ae = 44 mm
Protrusion length300 mm (5D)
Cutting OilN/A (air blow)
Machine usedHorizontal machining center (BT50)
Related image 16 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

Movable area

Drawing

Drawing of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

Recommended cutting conditions

Recommended cutting condition table

Related image 17 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

Precautions for cutting conditions

The values in the recommended cutting condition table show general values at actual cutting speed. Please adjust appropriately according to the cutting environment.

Compatible work material

Recommended material for each work material

 

◎: First recommended material, O: Second recommended material

Related image 18 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

NM: for aluminum alloy, GL: for light cutting, GM: for medium cutting, GR: for heavy cutting, SM: for heat-resistant alloys

Selection support information

Insert variation according to machining application

Selection support of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

PSTW SS (6-corner shoulder milling cutter, straight shank type)

Type 1

Selection support 2 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

With oil hole

Type 2

Selection support 3 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

With oil hole

Tool No.NominalOuter diameter
DC
Number of flutes
ZEEP
Shank diameter
DCON
Overall length
LF
Body length
LH
APMXWeight
(kg)
Compatible
insert
Shape type
7803014PSTW09R025SS25-2S252251203590.41(1)1
7803015PSTW09R025SS25-2L252251707090.581
7803016PSTW09R025SS25-3S253251203590.41
7803017PSTW09R026SS25-2L★262251703590.592
7803018PSTW09R028SS25-2L★282251703590.62
7803019PSTW09R028SS25-3S★283251203590.412
7803020PSTW09R030SS32-2L302321909091.021
7803021PSTW09R030SS32-3S303321304590.71
7803022PSTW09R032SS32-3S323321304590.741
7803023PSTW09R032SS32-3L323321904591.11
7803024PSTW09R032SS32-4S324321254090.71
7803025PSTW09R033SS32-3L★333321903591.12
7803026PSTW09R035SS32-3L★353321903591.122
7803027PSTW09R035SS32-4S★354321303590.752
7803028PSTW09R040SS32-4S404321405090.852
7803029PSTW09R040SS32-4L404321904591.152
7803030PSTW09R040SS32-5S405321405090.842

★: Thick flute type

(1) is equivalent to the compatible insert number in the parts table.

PSTW BORE (6-corner shoulder milling cutter, bore type)

Type 1

Selection support 4 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

Power screw specification / with lubrication hole

Type 2

Selection support 5 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

With oil hole

Type 3

Selection support 6 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

Without oil hole

Tool No.NominalOuter diameter
DC
Number of flutes
ZEEP
Cutter height LFBoss diameter
DCSFMS
Hole diameter
DCON
Flange keywayAPMXWeight
(kg)
Compatible
insert
Shape
Type
Width KWWDepth b
7803031PSTW09R040M16-44044038168.45.690.23(1)2
7803032PSTW09R040M16-54054038168.45.690.232
7803033PSTW09R050M22-450440452210.46.390.332
7803034PSTW09R050M22-650640452210.46.390.322
7803035PSTW09R063M22-563540502210.46.390.522
7803036PSTW09R063M22-763740502210.46.390.522
7803100PSTW12R050M22-350340452210.46.3120.3(2)1
7803101PSTW12R050M22-450440452210.46.3120.31
7803102PSTW12R063M22-363340502210.46.3120.482
7803103PSTW12R063M22-563540502210.46.3120.462
7803104PSTW12R080M25.4-5805506025.49.56121.082
7803110PSTW12R080M27-580550602712.47121.072
7803105PSTW12R080M25.4-6806506025.49.56121.062
7803111PSTW12R080M27-680650602712.47121.042
7803106PSTW12R100M31.7-51005507031.7512.78121.53
7803112PSTW12R100M32-5100550703214.48121.572
7803107PSTW12R100M31.7-71007507031.7512.78121.53
7803113PSTW12R100M32-7100750703214.48121.562
7803108PSTW12R125M38.1-71257639038.115.910123.033
7803114PSTW12R125M40-7125763904016.49122.962
7803109PSTW12R125M38.1-91259639038.115.910123.013
7803115PSTW12R125M40-9125963904016.49122.932

(1) and (2) are equivalent to the compatible insert numbers in the parts table.

Part

Related image 21 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

Please purchase the wrench separately.

Part Number
TNKU090408ER-GM-XP2040
Part NumberPriceMinimum Order Qty.Volume DiscountDays to ShipWork Material Material Type Nominal d
(mm)
s
(mm)
Tool No R
(mm)
Sub Blade B
(mm)
Availability of CAD Data
(2D/3D)

₹ 1,558.76

10 Piece(s) 6 Day(s) or more Steel / Stainless SteelXP2040TNKU090408ER-GM7.464.6478131060.80.9-

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  1. 1
 

Basic Information

Shape (First Character in Model Number) T (Triangular) Clearance Angle N (0°) Number of Teeth 6
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