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TNKU090404ER-GL-XC3030

Work Material type Material Type Nominal d s CAD Days to Ship

Specification/Dimensions

Work Material
- Steel
- Stainless Steel
- Cast Iron
Clear
type
- TNKU
Clear
Material Type
XC1015

XP1020

XP2040

XC3020

XP3025

XC3030

XP3035
Clear
Nominal
TNKU090404ER-GL

TNKU090404ER-GM

TNKU090404ER-GR

TNKU090408ER-GM

TNKU090412ER-GM

TNKU120608ER-GL

TNKU120608ER-GM

TNKU120612ER-GM

TNKU120616ER-GM

TNKU120620ER-GM
Clear
d(mm)
- 7.46
- 10.8
Clear
s(mm)
- 4.64
- 6.55
Clear
CAD
- 2D
- 3D
Clear

Days to Ship

All

6 Day(s) or Less
Clear

Specify Alterations

Phoenix Series, Insert for 6-Corner Shoulder Milling Cutter, PSTW (TNKU090404ER-GL-XC3030)

Brand :

OSG

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Total Price :

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Days to ship :

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CAD Download

(i)
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Product Description

[Features]
· Due to a positive rake angle with low resistance, as well as a thickness that increases rigidity, it is resistant to chatter vibration and supports machining with long protrusions
· Economical specifications with 3 corners on front and back (6 corners in total on both sides)
· Insert variation according to processing application

Product features and specifications

Basic specifications and features of the product

Double-sided 6-corner (90°) insert

Related image of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

Achieves an excellent finished surface with a wiper edge

Excellent machined surface roughness

Tools to use	PSTW12R050M22-4 (φ50 × 4 flutes)
Insert used (grade)	TNKU120608ER-GM (XP3035)
Work material	S50C
Cutting speed	200 m/minute (1,274 minutes^-1)
Feed speed	510 mm/minute (0.1 mm/t)
Depth of cut	ap = 0.2 mm, ae = 32 mm
Cutting Oil	N/A (air blow)
Machine used	Horizontal machining center (BT50)

Related image 6 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

Bottom roughness

High efficiency even in machining with long protrusions

Tools to use	PSTW12R050M22-4 (φ50 × 4 flutes)	Other companies' shoulder milling positive cutter (φ50 × 5 flutes)
Insert used (grade)	TNKU120608ER-GM (XP3035)	Carbide coating insert
Work material	S50C
Cutting speed	Groove machining
Depth of cut	ap = 3 mm, ae = 50 mm
Protrusion length	190 mm (3.8D)
Cutting Oil	N/A (air blow)
Machine used	Horizontal machining center (BT50)

Related image 7 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

Movable area

Performance/test information

S50C long lifespan machining

It has excellent abrasion resistance compared to other manufacturers' products, and has approx. 4.5 times the durability.

Tools to use	PSTW09R025SS25-3S (φ25 × 3 flutes)	Products made by other manufacturers (φ25 × 3 flutes)
Insert used (grade)	TNKU090604ER-GM (XP3035)	Carbide coating insert
Work material	S50C
Cutting speed	180 m/minute (2,290 minutes^-1)
Feed speed	825 mm/minute (0.12 mm/t)
Depth of cut	ap = 2 mm, ae = 16 mm
Cutting Oil	N/A (air blow)
Machine used	Vertical machining center (BT40)

Related image 8 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

Cutting length

Related image 11 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

"Photograph when processing 7 m" PSTW / other company's product

SUS304 long lifespan machining

Processing was done up to 10.5 m, which was approx. 1.5 times the durability limit of other companies' products, but the insert was in a state where continuous processing was possible without chipping.

Tools to use	PSTW09R025SS25-3S (φ25 × 3 flutes)	Products made by other manufacturers (φ25 × 3 flutes)
Insert used (grade)	TNKU090604ER-GL (XP2040)	Carbide coating insert
Work material	SUS304
Cutting speed	150 m/minute (1,910 minutes-^1)
Feed speed	460 mm/minute (0.08 mm/t)
Depth of cut	ap = 1.5 mm, ae = 16 mm
Cutting Oil	N/A (air blow)
Machine used	Vertical machining center (BT40)

Related image 9 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

Cutting length

Related image 12 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

"Photograph when processing 7 m" PSTW / other company's product

High-precision machining of the slide surface of the press mold structure

In the side finishing process, the required accuracy of a tilt amount of 10 µm or less was satisfied, and good machined surface accuracy was obtained.

Tools to use	PSTW12R050M22-4 (φ50 × 4 flutes)
Insert used (grade)	TNKU120608ER-GR (XP1020)
Work material	FCD500
Cutting speed	300 m/minute (1,910 minutes^-1)
Feed speed	1,700 mm/minute (0.2 mm/t)
Depth of cut	ap = 0.5 mm, ae = 0.3 mm
Protrusion length	240 mm
Cutting Oil	N/A (air blow)
Machine used	Double-column machining center (BT50)

Related image 3 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

Side roughness

Related image 25 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

Processed surface

High efficiency processing of SUS304

With other companies' products, chatter vibration occurred when the depth of cut (ap) increased, and efficiency could no be improved. In addition, burrs also occurred. PSTW had 1 flute less, but highly efficient machining was possible with an efficiency UP by 67%.

Tools to use	PSTW12R050M22-4 (φ50 × 4 flutes)	Other companies' shoulder milling positive cutter (φ50 × 5 flutes)
Insert used (grade)	TNKU120608ER-GL (XP2040)	Carbide coating insert
Work material	SUS304
Cutting speed	150 m/minute (955 minutes^-1)
Feed speed	700 mm/minute (0.18 mm/t)	700 mm/minute (0.15 mm/t)
Depth of cut	ap = 5 mm, ae = 35 mm	ap = 3 mm, ae = 35 mm
Cutting Oil	Water-soluble cutting oil
Machine used	Double-column machining center (BT50)

Performance test 4 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

PSTW: burr generation (small) / other company's product: burr generation (large)

Related image 14 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

Roughing of construction machine control valve

As a result of comparison with other companies' products, it was excellent in abrasion resistance. In particular, the progress of wear at the cut boundary was suppressed, and the durability was increased by approx. 3.5 times.

Tools to use	PSTW12R063M22-5 (φ63 × 5 flutes)	Other companies' shoulder milling negative cutter (φ63 × 5 flutes)
Insert used (grade)	TNKU120608ER-GR (XP1020)	Carbide coating insert
Work material	FCD500
Cutting speed	180 m/minute (910 minutes^-1)
Feed speed	1,000 mm/minute (0.22 mm/t)
Depth of cut	ap = 3 mm, ae = 45 mm
Cutting Oil	N/A (air blow)
Machine used	Horizontal machining center (BT50)

Related image 15 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

Cutting length

Related image 13 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

"Photograph when processing 17 m" PSTW / other company's product

Long lifespan machining of Ti-6Al-4 V

In other companies' products (front and back 3-corner specifications), wear progressed and chipping occurred at an early stage. With PSTW (XC5040), it was possible to improve durability by suppressing wear.

Tools to use	PSTW12R050M22-4 (φ50 × 4 flutes)	Other companies' shoulder milling negative cutters A and B (φ50 × 4 flutes)
Insert used (grade)	TNKU120608ER-SM (XC5040)	Carbide coating insert
Work material	Ti-6Al-4 V
Cutting speed	40 m/minute (255 minutes^-1)
Feed speed	82 mm/minute (0.08 mm/t)
Depth of cut	ap = 1.5 mm, ae = 20 mm
Cutting Oil	N/A (air blow)
Machine used	Horizontal machining center (BT50)

Related image 16 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

Cutting length

PSTW (at the time of 4 m processing) / other company's product A (at the time of 2 m processing)

Highly efficient stable machining with tool runout of 300 mm (5D)

In machining with a long protrusion of L/D = 5, highly efficient machining was possible compared to other companies' products.
In addition, other companies' products had poor chamfer to the workpiece due to insufficient sharpness and chatter vibration occurred in the low rotation range (lined area on graph).
With excellent sharpness, PSTW was capable of stable processing even in the low rotation range.

Tools to use	PSTW12R063M22-5 (φ63 × 5 flutes)	Other companies' shoulder milling negative cutter (φ63 × 4 flutes)
Insert used (grade)	TNKU120608ER-GM (XC3030)	Carbide coating insert
Work material	FC250
Depth of cut	ap = 2 mm, ae = 44 mm
Protrusion length	300 mm (5D)
Cutting Oil	N/A (air blow)
Machine used	Horizontal machining center (BT50)

Movable area

Drawing

Recommended cutting conditions

Recommended cutting condition table

Related image 17 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

Precautions for cutting conditions

The values in the recommended cutting condition table show general values at actual cutting speed. Please adjust appropriately according to the cutting environment.

Compatible work material

Recommended material for each work material

◎: First recommended material, O: Second recommended material

Related image 18 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

NM: for aluminum alloy, GL: for light cutting, GM: for medium cutting, GR: for heavy cutting, SM: for heat-resistant alloys

Selection support information

Insert variation according to machining application

Selection support of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

PSTW SS (6-corner shoulder milling cutter, straight shank type)

Type 1

Selection support 2 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

With oil hole

Type 2

Selection support 3 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

With oil hole

Tool No.	Nominal	Outer diameter DC	Number of flutes ZEEP	Shank diameter DCON	Overall length LF	Body length LH	APMX	Weight (kg)	Compatible insert	Shape type
7803014	PSTW09R025SS25-2S	25	2	25	120	35	9	0.41	(1)	1
7803015	PSTW09R025SS25-2L	25	2	25	170	70	9	0.58		1
7803016	PSTW09R025SS25-3S	25	3	25	120	35	9	0.4		1
7803017	PSTW09R026SS25-2L	★26	2	25	170	35	9	0.59		2
7803018	PSTW09R028SS25-2L	★28	2	25	170	35	9	0.6		2
7803019	PSTW09R028SS25-3S	★28	3	25	120	35	9	0.41		2
7803020	PSTW09R030SS32-2L	30	2	32	190	90	9	1.02		1
7803021	PSTW09R030SS32-3S	30	3	32	130	45	9	0.7		1
7803022	PSTW09R032SS32-3S	32	3	32	130	45	9	0.74		1
7803023	PSTW09R032SS32-3L	32	3	32	190	45	9	1.1		1
7803024	PSTW09R032SS32-4S	32	4	32	125	40	9	0.7		1
7803025	PSTW09R033SS32-3L	★33	3	32	190	35	9	1.1		2
7803026	PSTW09R035SS32-3L	★35	3	32	190	35	9	1.12		2
7803027	PSTW09R035SS32-4S	★35	4	32	130	35	9	0.75		2
7803028	PSTW09R040SS32-4S	40	4	32	140	50	9	0.85		2
7803029	PSTW09R040SS32-4L	40	4	32	190	45	9	1.15		2
7803030	PSTW09R040SS32-5S	40	5	32	140	50	9	0.84		2

★: Thick flute type

(1) is equivalent to the compatible insert number in the parts table.

PSTW BORE (6-corner shoulder milling cutter, bore type)

Type 1

Selection support 4 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

Power screw specification / with lubrication hole

Type 2

Selection support 5 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

With oil hole

Type 3

Selection support 6 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

Without oil hole

Tool No.	Nominal	Outer diameter DC	Number of flutes ZEEP	Cutter height LF	Boss diameter DCSFMS	Hole diameter DCON	Flange keyway		APMX	Weight (kg)	Compatible insert	Shape Type
Tool No.	Nominal	Outer diameter DC	Number of flutes ZEEP	Cutter height LF	Boss diameter DCSFMS	Hole diameter DCON	Width KWW	Depth b	APMX	Weight (kg)	Compatible insert	Shape Type
7803031	PSTW09R040M16-4	40	4	40	38	16	8.4	5.6	9	0.23	(1)	2
7803032	PSTW09R040M16-5	40	5	40	38	16	8.4	5.6	9	0.23		2
7803033	PSTW09R050M22-4	50	4	40	45	22	10.4	6.3	9	0.33		2
7803034	PSTW09R050M22-6	50	6	40	45	22	10.4	6.3	9	0.32		2
7803035	PSTW09R063M22-5	63	5	40	50	22	10.4	6.3	9	0.52		2
7803036	PSTW09R063M22-7	63	7	40	50	22	10.4	6.3	9	0.52		2
7803100	PSTW12R050M22-3	50	3	40	45	22	10.4	6.3	12	0.3	(2)	1
7803101	PSTW12R050M22-4	50	4	40	45	22	10.4	6.3	12	0.3		1
7803102	PSTW12R063M22-3	63	3	40	50	22	10.4	6.3	12	0.48		2
7803103	PSTW12R063M22-5	63	5	40	50	22	10.4	6.3	12	0.46		2
7803104	PSTW12R080M25.4-5	80	5	50	60	25.4	9.5	6	12	1.08		2
7803110	PSTW12R080M27-5	80	5	50	60	27	12.4	7	12	1.07		2
7803105	PSTW12R080M25.4-6	80	6	50	60	25.4	9.5	6	12	1.06		2
7803111	PSTW12R080M27-6	80	6	50	60	27	12.4	7	12	1.04		2
7803106	PSTW12R100M31.7-5	100	5	50	70	31.75	12.7	8	12	1.5		3
7803112	PSTW12R100M32-5	100	5	50	70	32	14.4	8	12	1.57		2
7803107	PSTW12R100M31.7-7	100	7	50	70	31.75	12.7	8	12	1.5		3
7803113	PSTW12R100M32-7	100	7	50	70	32	14.4	8	12	1.56		2
7803108	PSTW12R125M38.1-7	125	7	63	90	38.1	15.9	10	12	3.03		3
7803114	PSTW12R125M40-7	125	7	63	90	40	16.4	9	12	2.96		2
7803109	PSTW12R125M38.1-9	125	9	63	90	38.1	15.9	10	12	3.01		3
7803115	PSTW12R125M40-9	125	9	63	90	40	16.4	9	12	2.93		2

(1) and (2) are equivalent to the compatible insert numbers in the parts table.

Part

Related image 21 of Phoenix series, insert for 6-corner shoulder milling cutter PSTW

Please purchase the wrench separately.

: 30; 45; 60

Part Number
TNKU090404ER-GL-XC3030

Part Number	Price	Minimum Order Qty.	Volume Discount	Days to Ship	Work Material	Material Type	Nominal	d (mm)	s (mm)	Tool No	R (mm)	Sub Blade B (mm)	Availability of CAD Data (2D/3D)
	₹ 1,558.76	10 Piece(s)		6 Day(s) or more	Steel / Cast Iron	XC3030	TNKU090404ER-GL	7.46	4.64	7821095	0.4	1.2	-

Product TOP

Basic Information

Shape (First Character in Model Number)	T (Triangular)	Clearance Angle	N (0°)	Number of Teeth	6

The specifications and dimensions of some parts may not be fully covered. For exact details, refer to manufacturer catalogs .

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