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Phoenix Series, Indexable End Mill, Square Corner Radius Shape, PXM PXVC (PXVC200C20-04R005)

Phoenix Series, Indexable End Mill, Square Corner Radius Shape, PXM PXVC (PXVC200C20-04R005)
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Product Description

[Features]
·Phoenix PMX interchangeable head
·Blade shape that utilizes the design, achievements, and know-how of solid end mills
·End face + taper = two sides high speed ensures high rigidity and accuracy
·Outer blade runout accuracy 0.015 mm or less, head replacement accuracy (vertical direction) ±0.03 mm
·Conclusion with a PXM dedicated spanner
·Buttress thread is used (Easy attachment / detachment of head, shortening of tool replacement time)
·Unequal lead, 4-flute, high helix
·Stable machining is possible in machining with long protrusions

Product features and specifications

Basic specifications and features of the product

Phoenix Series, Indexable End Mill, Square Corner Radius Shape, PXM PXVC, features

Against solid tools

  • Cost merit in large diameter machining.
  • Time reduction by replacing only the head.

Anti-indexable tool

  • Improved productivity due to the merit of the number of blades.
  • Flexibility of degree of the cutting edge.
  • Reduction of initial cost and running cost.

PXVC blade thick type

  • The thick blade type has a larger tool outer diameter than the shank diameter, making it ideal for deep standing wall machining and pocket machining of mold parts.
Phoenix Series, Indexable End Mill, Square Corner Radius Shape, PXM PXVC, feature 2

The R shape of the end face on the shank side prevents streaks from occurring during peck drilling.

"Effective in these cases"
  • For narrow pocket processing and groove machining
    By using coolant and air from the inside, it prevents cutting chips from getting caught. Improves cutting chip discharge.
  • For stainless steel and heat resistant alloys
    Achieves longer lifespan with stainless steel and heat resistant alloys by improving cooling performance.

Performance/test information

[PXVC]Both machined surface roughness and machining accuracy are better than solid tools

PXVC was able to obtain better machining accuracy and machined surface roughness than solid tools with the same machining efficiency as conventional solid tools.

Tool usedHead: PXVC220C20-04R005
Holder: PXMZ-C20SS20-L150L
Conventional solid end mill
Size⌀22 × R0.5⌀20
Work materialSKD61 (40HRC)
Cutting speed50 m/min (723 min^-1)50 m/min (796 min^-1)
Feed speed300 mm/min (0.104 mm/t)60 mm/min (0.019 mm/t)
Cutting methodSide machining
Depth of cutap = 17.6 mm (0.8D)
ae = 0.05 mm
ap = 88 mm (4.4D)
ae = 0.05 mm
Cutting OilN/A (air blow)
Machine usedVertical machining center (BT50)
Phoenix Series, Indexable End Mill, Square Corner Radius Shape, PXM PXVC, related image

PXVC / conventional solid end mill

Drawing

Type 1

Phoenix Series, Indexable End Mill, Square Corner Radius Shape, PXM PXVC, drawing 1

No oil hole

Type 2

Phoenix Series, Indexable End Mill, Square Corner Radius Shape, PXM PXVC, drawing 2

No oil hole

Usage method and usage examples

Usage method

"Tightening procedure"

(1) Cleaning

Phoenix Series, Indexable End Mill, Square Corner Radius Shape, PXM PXVC, usage 1

Remove dust and dirt from the head and shank fastening

(2) Temporary tightening

Phoenix Series, Indexable End Mill, Square Corner Radius Shape, PXM PXVC, usage 2

Hand tightening

(3) Final tightening

Phoenix Series, Indexable End Mill, Square Corner Radius Shape, PXM PXVC, usage 3

Tighten with a dedicated wrench

(4) Confirmation

Phoenix Series, Indexable End Mill, Square Corner Radius Shape, PXM PXVC, usage 4

Confirm that there are no gaps

Recommended cutting conditions

Recommended cutting condition table

Indexable End Mill, PXVC, side cutting, L/D ≤ 5

Phoenix Series, Indexable End Mill, Square Corner Radius Shape, PXM PXVC, recommended cutting conditions table 1

Indexable End Mill, PXVC, side cutting, 5 < L/D ≤ 6

Phoenix Series, Indexable End Mill, Square Corner Radius Shape, PXM PXVC, recommended cutting conditions table 2

Indexable End Mill, PXVC, side cutting, 6 < L/D ≤ 7

Phoenix Series, Indexable End Mill, Square Corner Radius Shape, PXM PXVC, recommended cutting conditions table 3

Indexable End Mill, PXVC, groove cutting, L/D ≤ 5

Phoenix Series, Indexable End Mill, Square Corner Radius Shape, PXM PXVC, recommended cutting conditions table 4

Indexable End Mill PXVC, groove cutting, 5 < L/D ≤ 6

Phoenix Series, Indexable End Mill, Square Corner Radius Shape, PXM PXVC, recommended cutting conditions table 5

Indexable End Mill PXVC, groove cutting, 6 < L/D ≤ 7

Phoenix Series, Indexable End Mill, Square Corner Radius Shape, PXM PXVC, recommended cutting conditions table 6

Precautions for cutting conditions

  • (1) Use machines and holders that are rigid and highly accurate.
  • (2) Adjust the rotational speed and feed speed according to the usage conditions such as cutting depth and mechanical rigidity.
  • (3) If the amount of protrusion is long, chattering is likely to occur, so adjust the rotational speed, feed speed, and cutting depth.
  • (4) The cutting conditions should be selected in consideration of the protrusion length of the shank holder (PXMZ) from the end face of the holder plus the overall length of the head (LF).

Selection support information

Head lineup

PXSEUnequally Divided, 4-Flute, Square Corner Radius ShapeHighly versatile, heavy cutting is possible from the groove to the side surface
PXVCUnequal lead, 4-Flute, High Helix, Square Corner Radius ShapeStable machining is possible in machining with long protrusions
PXSMUnequally Divided, Multi-Flute, Square Corner Radius ShapeHighly versatile and capable of machining that takes advantage of the multi-flute
PXNHUnequal lead 4-Flute High Helix Roughing ShapeRoughing is possible in a wide cutting area
PXNLUnequal lead, 4-Flute, Weak Twist, Roughing ShapeLong-lifespan roughing is possible
PXREStraight Flute Corner Radius ShapeHigh hardness material can be machined
PXDR-P3-Flute, Ability Type, Corner Radius ShapeStable machining of shapes with long protrusions is possible
PXDR-N3-Flute, Durable, Corner Radius ShapeLong-lifespan shape roughing is possible
PXBE-P3-Flute, Ability Type, Ball ShapeStable machining of shapes with long protrusions is possible
PXBE-N3-Flute, Durable, Type Ball ShapeLong-lifespan shape roughing is possible
PXBMMulti-Flute, Ball ShapeMedium finish to finish processing is possible

PXM series, tool guide by shape

"Square Shape"

Phoenix Series, Indexable End Mill, Square Corner Radius Shape, PXM PXVC selection support 1

PXSE/PXVC/PXSM

Phoenix Series, Indexable End Mill, Square Corner Radius Shape, PXM PXVC selection support 2

Work material hardness

"Roughing shape"

Phoenix Series, Indexable End Mill, Square Corner Radius Shape, PXM PXVC selection support 3

PXNH/PXNL

Phoenix Series, Indexable End Mill, Square Corner Radius Shape, PXM PXVC selection support 4

Work material hardness

"Corner radius shape"

Phoenix Series, Indexable End Mill, Square Corner Radius Shape, PXM PXVC selection support 5

PXRE/PXDR-P/PXDR-N

Phoenix Series, Indexable End Mill, Square Corner Radius Shape, PXM PXVC selection support 6

Work material hardness

"Ball shape"

Phoenix Series, Indexable End Mill, Square Corner Radius Shape, PXM PXVC selection support 7

PXBE-P/PXBE-N/PXBM

Phoenix Series, Indexable End Mill, Square Corner Radius Shape, PXM PXVC selection support 8

Work material hardness

Cautions/prohibitions

Usage Precautions
  • Please use the PXM dedicated spanner when attaching the head (commercially available spanners cannot be used).
  • Tighten until the end faces of the head and shank holder are attached. Please make sure there are no gaps.
  • If you degrease the fastening part, the tightening will become stiff and the end face may not be attached. Please do not degrease.
  • Insert the spanner according to the notch in the head, and slowly rotate it in the direction of rotation.
Part Number
PXVC200C20-04R005
Part NumberPriceMinimum Order Qty.Volume DiscountDays to ShipOverall length (L)
(mm)
Effective cutting edge length (Ad)
(mm)
Shank diameter (d)
(mm)
Tool No. Corner Radius r
(mm)

₹ 16,829.84

1 Piece(s) 6 Day(s) or more 27.52019.678350260.5

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Basic Information

Processing Applications Flat Surface / Side Surface / Groove / Others Mounting Method Center Ring Plug Total number of flutes(sheet) 4
Torsion Angle(°) 45/48 CAD Data Availability(2D/3D) 2D/3D
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