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ZDKT11T330SR-GM-XP2040

Work Material Work material details type Material Type Nominal Days to Ship

Specification/Dimensions

Work Material
- Steel
- Stainless Steel
- Cast Iron
- Non-Ferrous Metal
- Heat-Resistant Alloy, Titanium Alloy
- High-Hardness Material
Clear
Work material details
- Heat-resistant steel
Clear
type
- ZDHT
- ZDKT
Clear
Material Type
CK010

XC1015

XP2025

XP2040

XC3020

XP3025

XC3030

XP3035

XC5035

XC5040

XP6015
Clear
Nominal
ZDHT11T302FR-NM

ZDKT11T302FR-NM

ZDHT11T304FR-NM

ZDKT11T304ER-SM

ZDKT11T304FR-NM

ZDKT11T304SR-GL

ZDKT11T304SR-GM

ZDHT11T308FR-NM

ZDKT11T308ER-SM

ZDKT11T308FR-NM

ZDKT11T308SR-GL

ZDKT11T308SR-GM

ZDKT11T308SR-GR

ZDKT11T308SR-HR

ZDHT11T312FR-NM

ZDKT11T312ER-SM

ZDKT11T312SR-GL

ZDKT11T312SR-GM

ZDHT11T316FR-NM

ZDKT11T316ER-SM

ZDHT11T320FR-NM

ZDKT11T320ER-SM

ZDKT11T320SR-GL

ZDKT11T320SR-GM

ZDHT11T325FR-NM

ZDKT11T325ER-SM

ZDKT11T325SR-GM

ZDKT11T330SR-GM

ZDHT11T332FR-NM

ZDKT11T332ER-SM

ZDKT11T332SR-GL

ZDHT11T340FR-NM

ZDKT11T340ER-SM

ZDKT11T340SR-GM

ZDHT11T350FR-NM

ZDKT150508ER-SM

ZDKT150508FR-NM

ZDKT150508SR-GL

ZDKT150508SR-GM

ZDKT150508SR-GR

ZDKT150508SR-HR

ZDKT150512SR-GM

ZDKT150516SR-GM

ZDKT150520SR-GM

ZDKT150530SR-GM

ZDKT150540SR-GM

ZDKT150550SR-GM
Clear

Days to Ship

All

5 Day(s) or Less

14 Day(s) or Less
Clear

Specify Alterations

Phoenix Series PSE Insert for Shoulder (Part Number)

Brand :

OSG

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Total Price :

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Product Description

Insert for shoulder milling cutter series, PSE. The insert material and chip breaker shape can be selected according to the work material and machining mode.

Product features and specifications

Basic specifications and features of the product

High precision insert

"Bottom roughness"
Tool: PSE11R032SS32-5S (ZDKT11T304SR-GM XP3035) · Work material: S50C
Cutting conditions: Vc = 180 m/minute, fz = 0.1 mm/t, ap = 0.1 mm ae = 25.6 mm
Result: PSE exhibited good bottom surface roughness performance, with Ra: 0.5 µm or less, and Rz: 4 µm or less

"Side processing step"
Tool: PSE15R032SS32-3S (ZDKT150508SR-GM XP3035) · Work material: S50C
Cutting conditions: Vc = 180 m/minute, fz = 0.1 mm/t, ap = 5 mm, ae = 0.2 mm
Result: The step was 10 µm (actual value), and the performance on the side machining step was demonstrated.

Specification 1 of Phoenix series, PSE insert for shoulder milling

Bottom roughness

Specification 2 of Phoenix series, PSE insert for shoulder milling

PSE / other company's product A / other company's product B

Performance/test information

Long lifespan machining of Inconel 718 (45HRC)

Machining was possible under conditions 50% higher than those for conventional tools. Furthermore, the durability was more than doubled, the wear was normal, and continuous processing was possible.

Tools to use	PSE11R032SS32-5S (φ32 × 5 flutes)	Products made by other manufacturers
Insert used (grade)	ZDKT11T308ER-SM (XC5040)	Carbide coating insert
Work material	Inconel 718 (45HRC)
Cutting speed	30 m/min (298 minutes^-1)	25 m/minute (248 minutes^-1)
Feed speed	120 mm/minute (0.08 mm/t)	80 mm/minute (0.08 mm/t)
Depth of cut	ap = 1 mm, ae = 20 mm	ap = 1 mm, ae = 20 mm
Cutting Oil	Water-soluble cutting oil
Machine used	Vertical machining center (BT40)

Performance test 1 of Phoenix series, PSE insert for shoulder milling

Cutting edge wear / cutting length

Performance test 2 of Phoenix series, PSE insert for shoulder milling

"Photograph when processing 1.5 m"PSE / other company's product

Long lifespan machining of NAK80 (40HRC)

Insert chipping occurred with other companies' products, but PSE was stable without chipping under the same conditions, and approx. twice the durability was obtained.

Tools to use	PSE11R020SS20-3S (φ20 × 3 flutes)	Products made by other manufacturers
Insert used (grade)	ZDKT11T308SR-GL (XP2040)	Carbide coating insert
Work material	NAK80 (40HRC)
Cutting speed	130 m/minute (2,070 minutes^-1)
Feed speed	1,400 mm/minute (0.23 mm/t)
Depth of cut	ap = 0.3 mm, ae = 10 mm
Cutting Oil	N/A (air blow)
Machine used	Vertical machining center (BT50)

Performance test 3 of Phoenix series, PSE insert for shoulder milling

Time

Longer lifespan of roughing

Improved abrasion resistance compared to other companies' products. By suppressing the progress of wear, it has become possible to significantly improve durability.

Tools to use	PSE15R032SS32-3S (φ32 × 3 flutes)	Products made by other manufacturers
Insert used (grade)	ZDKT150508SR-GM (XC3030)	Carbide coating insert
Work material	S50C
Cutting speed	180 m/minute (1,790 minutes^-1)
Feed speed	1,000 mm/minute (0.2 mm/t)
Depth of cut	ap = 3 mm, ae = 25.2 mm
Cutting Oil	N/A (air blow)
Machine used	Horizontal machining center (BT50)

Performance test 4 of Phoenix series, PSE insert for shoulder milling

Cutting length

Performance test 5 of Phoenix series, PSE insert for shoulder milling

Photograph after PSE 128 m processing

Front processing of machine parts

Although it was frontal processing on the parts where there were many holes, requiring intermittent processing, it was possible to do processing 1.4 times more efficiently than other companies' products.
Furthermore, heat generation was suppressed, distortion of the workpiece was also suppressed compared to other companies' products, and the effect on the next process could be improved.

Tools to use	PSE15R100M31.7-10 (φ100 × 10 flutes)	Products made by other manufacturers
Insert used (grade)	ZDKT150508SR-GM (XP2040)	Carbide coating insert
Work material	SUS304
Cutting speed	150 m/minute (478 minutes^-1)
Feed speed	720 mm/minute (0.15 mm/t)	500 mm/minute (0.15 mm/t)
Depth of cut	ap = 1 mm, ae = 60 mm
Cutting Oil	Water-soluble cutting oil
Machine used	Horizontal machining center (BT40)
Cutting amount	43.2 cm^3/minute	30 cm^3/minute

Performance test 6 of Phoenix series, PSE insert for shoulder milling

Cutting amount

Nozzle piece grooving

Stainless steel grooving.
With other companies' products, cutting chips were caught and defects occurred at an early stage, but with PSE, cutting chip discharge was stable, so it was possible to process 10 workpieces with a significant increase.

Tools to use	PSE11R020SS20-3S (φ20 × 3 flutes)	Products made by other manufacturers
Insert used (grade)	ZDKT11T308ER-SM (XC5040)	Carbide coating insert
Work material	SUS630
Cutting speed	160 m/minute (2,548 minutes^-1)
Feed speed	510 mm/minute (0.07 mm/t)
Depth of cut	ap = 2 mm, ae = 20 mm
Cutting Oil	Water-soluble cutting oil
Machine used	Multifunction milling machine

Performance test 7 of Phoenix series, PSE insert for shoulder milling

Number of workpieces for processing

Long lifespan machining of chamber

Dry machining of stainless steel.
In the comparison of the front machining of the chamber opening under the same conditions, the conventional tool was damaged at an early stage and machining could not be continued, but the PSE was more than twice as durable.

Tools to use	PSE15R080M25.4-8 (φ80 × 8 flutes)	Products made by other manufacturers
Insert used (grade)	ZDKT150508SR-GM (XP2040)	Carbide coating insert
Work material	SUS304
Cutting speed	180 m/minute (717 minutes^-1)
Feed speed	700 mm/minute (0.12 mm/t)
Depth of cut	ap = 1 mm, ae = 60 mm
Cutting Oil	N/A (air blow)
Machine used	Horizontal machining center (BT50)

Performance test 8 of Phoenix series, PSE insert for shoulder milling

Cutting length

Roughing of aircraft parts

In the roughing of aircraft parts, comparative processing was performed under the same conditions, and chipping occurred with other companies' products. PSE had normal wear and was 1.5 times more durable.

Tools to use	PSE11R025SS25-4S (φ25 × 4 flutes)	Products made by other manufacturers
Insert used (grade)	ZDKT11T308ER-SM (XC5040)	Carbide coating insert
Work material	β-titanium alloy
Cutting speed	40 m/minute (510 minutes^-1)
Feed amount per flute	160 mm/minute (0.08 mm/t)
Depth of cut	ap = 5 mm, ae = 10 mm
Cutting Oil	Water-soluble cutting oil
Machine used	Horizontal machining center (BT40)

Performance test 9 of Phoenix series, PSE insert for shoulder milling

Cutting length

Performance test 10 of Phoenix series, PSE insert for shoulder milling

PSE / other company's product

In-house test DH31S (48HRC)

Tools to use	PSE11R032SS32-3S (φ32 × 3 flutes)	Other manufacturers' products A, B
Insert used (grade)	ZDKT11T308SR-HR (XP6015)	Carbide coating insert
Work material	DH31S (48HRC)
Cutting speed	50 m/minute (497 minutes^-1)
Feed speed	150 mm/minute (0.1 mm/t)
Depth of cut	ap = 5 mm, ae = 1 mm
Cutting Oil	N/A (air blow)
Machine used	Vertical machining center (BT40)

Performance test 11 of Phoenix series, PSE insert for shoulder milling

Cutting length

Stable processing of the build-up part

The durability of other companies' products was not stable due to frequent insert defects. With PSE (XP6015), durability was stable, and it was possible to increase durability by approx. 1.7 times.

Tools to use	PSE15R032SS32-3S (φ32 × 3 flutes)	Products made by other manufacturers
Insert used (grade)	ZDKT11T308SR-HR (XP6015)	Carbide coating insert
Work material	Overlay part (56HRC)
Cutting speed	30 m/min (300 minutes^-1)
Feed speed	110 mm/minute (0.12 mm/t)
Depth of cut	ap = 11 mm, ae = 5 to 20 mm
Cutting Oil	N/A (air blow)
Machine used	Vertical machining center (BT50)

Performance test 12 of Phoenix series, PSE insert for shoulder milling

Number of workpieces for processing

Drawing

Recommended cutting conditions

Recommended cutting condition table

Cutting condition 1 of Phoenix series, PSE insert for shoulder milling

Maximum tilt angle during ramping and helical machining (E)

Cutting condition 4 of Phoenix series, PSE insert for shoulder milling

Cutting condition 2 of Phoenix series, PSE insert for shoulder milling

Cutting condition 3 of Phoenix series, PSE insert for shoulder milling

Compatible work material

Recommended material for each work material

◎: First recommended material○: Second recommended material

Recommended material of Phoenix series, PSE insert for shoulder milling

NM: For aluminum alloy · GL: For light cutting · GM: For medium cutting · GR: For heavy cutting · HR: For high hardness steel · SM: For heat-resistant alloys

Selection support information

Wide Variations

Selection support 1 of Phoenix series, PSE insert for shoulder milling

Shoulder milling cutter, straight shank type, PSE SS

Type 1

Selection support 2 of Phoenix series, PSE insert for shoulder milling

With oil hole

Type 2

Selection support 3 of Phoenix series, PSE insert for shoulder milling

With oil hole

Tool No.	Nominal	Outer diameter DC	Number of flutes ZEFP	Shank diameter DCON	Overall length LF	Body length LH	APMX	Weight (kg)	Compatible insert	Shape type Type
7801100	PSE11R016SS16-2S	16	2	16	90	25	10	0.12	(1)	1
7801121	PSE11R016SS16-2L	16	2	16	150	50	10	0.21		1
7801139	PSE11R017SS16-2L	※ 17	2	16	150	25	10	0.22		2
7801116	PSE11R018SS16-2S	※ 18	2	16	90	25	10	0.13		2
7801122	PSE11R018SS16-2L	※ 18	2	16	150	25	10	0.21		2
7801101	PSE11R020SS20-2S	20	2	20	100	30	10	0.21		1
7801115	PSE11R020SS20-3S	20	3	20	100	30	10	0.21		1
7801123	PSE11R020SS20-3L	20	3	20	160	60	10	0.34		1
7801140	PSE11R021SS20-3L	※ 21	3	20	160	30	10	0.35		2
7801117	PSE11R022SS20-3S	※ 22	3	20	110	30	10	0.24		2
7801124	PSE11R022SS20-3L	※ 22	3	20	160	30	10	0.35		2
7801102	PSE11R025SS25-3S	25	3	25	120	35	10	0.40		1
7801125	PSE11R025SS25-3L	25	3	25	170	70	10	0.57		1
7801104	PSE11R025SS25-4S	25	4	25	120	35	10	0.40		1
7801141	PSE11R026SS25-3L	※ 26	3	25	170	35	10	0.59		2
7801126	PSE11R028SS25-3L	※ 28	3	25	170	35	10	0.59		2
7801118	PSE11R028SS25-4S	※ 28	4	25	120	35	10	0.42		2
7801127	PSE11R030SS32-3L	30	3	32	190	90	10	1.01		1
7801119	PSE11R030SS32-4S	30	4	32	130	45	10	0.69		1
7801103	PSE11R032SS32-3S	32	3	32	130	45	10	0.73		1
7801128	PSE11R032SS32-3L	32	3	32	190	90	10	1.08		1
7801105	PSE11R032SS32-5S	32	5	32	125	40	10	0.70		1
7801142	PSE11R033SS32-3L	※ 33	3	32	190	35	10	1.09		2
7801129	PSE11R035SS32-3L	※ 35	3	32	190	35	10	1.11		2
7801120	PSE11R035SS32-5S	※ 35	5	32	130	35	10	0.75		2

* Thick flute type

Tool No.	Nominal	Outer diameter DC	Number of flutes ZEFP	Shank diameter DCON	Overall length LF	Body length LH	APMX	Weight (kg)	Compatible insert	Shape type
7801106	PSE15R025SS25-2S	25	2	25	120	35	14	0.38	(2)	1
7801133	PSE15R025SS25-2L	25	2	25	170	70	14	0.55		1
7801143	PSE15R026SS25-2L	※ 26	2	25	170	35	14	0.57		2
7801130	PSE15R028SS25-2S	※ 28	2	25	120	35	14	0.40		2
7801134	PSE15R028SS25-2L	※ 28	2	25	170	35	14	0.58		2
7801131	PSE15R030SS32-3S	30	3	32	130	45	14	0.67		1
7801135	PSE15R030SS32-3L	30	3	32	190	90	14	0.98		1
7801107	PSE15R032SS32-2S	32	2	32	130	45	14	0.70		1
7801111	PSE15R032SS32-3S	32	3	32	130	45	14	0.69		1
7801136	PSE15R032SS32-3L	32	3	32	190	90	14	1.04		1
7801144	PSE15R033SS32-3L	※ 33	3	32	190	45	14	1.07		2
7801132	PSE15R035SS32-3S	※ 35	3	32	130	35	14	0.72		2
7801137	PSE15R035SS32-3L	※ 35	3	32	190	45	14	1.08		2
7801108	PSE15R040SS32-3S	40	3	32	140	50	14	0.82		2
7801138	PSE15R040SS32-3L	40	3	32	190	45	14	1.11		2
7801112	PSE15R040SS32-4S	40	4	32	140	50	14	0.83		2
7801109	PSE15R050SS32-3S	50	3	32	130	45	14	0.88		2
7801113	PSE15R050SS32-5S	50	5	32	130	45	14	0.87		2
7801110	PSE15R063SS32-4S	63	4	32	130	45	14	1.04		2
7801114	PSE15R063SS32-6S	63	6	32	130	45	14	1.04		2

* Thick flute type

Shoulder milling cutter, bore type, PSE BORE

Type 1

Selection support 6 of Phoenix series, PSE insert for shoulder milling

With lubrication hole (power screw specification)

Type 2

Selection support 7 of Phoenix series, PSE insert for shoulder milling

With oil hole

Type 3

Selection support 8 of Phoenix series, PSE insert for shoulder milling

Without oil hole

Tool No.	Nominal	Outer diameter DC	Number of flutes ZEFP	Cutter height LF	Boss diameter DCSFMS	Hole diameter DCON	Flange keyway		APMX	Weight (kg)	Compatible insert	Shape type Type
Tool No.	Nominal	Outer diameter DC	Number of flutes ZEFP	Cutter height LF	Boss diameter DCSFMS	Hole diameter DCON	Width KWW	Depth b	APMX	Weight (kg)	Compatible insert	Shape type Type
7801000	PSE11R040M16-4	40	4	40	38	16	8.4	5.6	10	0.21	(1)	1
7801004	PSE11R040M16-6	40	6	40	38	16	8.4	5.6	10	0.22		1
7801001	PSE11R050M22-5	50	5	40	45	22	10.4	6.3	10	0.30		1
7801005	PSE11R050M22-7	50	7	40	45	22	10.4	6.3	10	0.33		1
7801002	PSE11R063M22-6	63	6	40	50	22	10.4	6.3	10	0.50		2
7801006	PSE11R063M22-8	63	8	40	50	22	10.4	6.3	10	1.07		2
7801020	PSE11R080M25.4-7	80	7	50	60	25.4	9.5	6	10	1.05		2
7801003	PSE11R080M27-7	80	7	50	60	27	12.4	7	10	1.04		2
7801021	PSE11R080M25.4-10	80	10	50	60	25.4	9.5	6	10	1.04		2
7801007	PSE11R080M27-10	80	10	50	60	27	12.4	7	10	1.03		2
7801008	PSE15R040M16-3	40	3	40	38	16	8.4	5.6	14	0.19	(2)	1
7801014	PSE15R040M16-4	40	4	40	38	16	8.4	5.6	14	0.19		1
7801009	PSE15R050M22-3	50	3	40	45	22	10.4	6.3	14	0.30		1
7801015	PSE15R050M22-5	50	5	40	45	22	10.4	6.3	14	0.28		1
7801010	PSE15R063M22-4	63	4	40	50	22	10.4	6.3	14	0.47		2
7801016	PSE15R063M22-6	63	6	40	50	22	10.4	6.3	14	0.46		2
7801022	PSE15R080M25.4-5	80	5	50	60	25.4	9.5	6	14	1.00		2
7801011	PSE15R080M27-5	80	5	50	60	27	12.4	7	14	0.99		2
7801025	PSE15R080M25.4-8	80	8	50	60	25.4	9.5	6	14	1.01		2
7801017	PSE15R080M27-8	80	8	50	60	27	12.4	7	14	1.00		2
7801023	PSE15R100M31.7-7	100	7	50	70	31.75	12.7	8	14	1.45		3
7801012	PSE15R100M32-7	100	7	50	70	32	14.4	8	14	1.58		2
7801026	PSE15R100M31.7-10	100	10	50	70	31.75	12.7	8	14	1.50		3
7801018	PSE15R100M32-10	100	10	50	70	32	14.4	8	14	1.63		2
7801024	PSE15R125M38.1-8	125	8	63	90	38.1	15.9	10	14	3.13		3
7801027	PSE15R125M38.1-11	125	11	63	90	38.1	15.9	10	14	3.15		3

Shoulder milling cutter, screw-in type, PSE SF

Selection support 9 of Phoenix series, PSE insert for shoulder milling

With oil hole

Tool No.	Nominal	Outer diameter DC	Number of flutes ZEFP	Mounting diameter DCON	Screw size CRKS	Wrench size	Overall length LF	End face diameter DCSFMS	APMX	Weight (kg)	Compatible insert
7801600	PSE11R016SF8-2	16	2	8.5	M8	10	27	14.5	10	0.03	(1)
7801612	PSE11R017SF8-2	※ 17	2	8.5	M8	10	27	14.5	10	0.03
7801613	PSE11R018SF8-2	※ 18	2	8.5	M8	10	27	14.5	10	0.03
7801601	PSE11R020SF10-3	20	3	10.5	M10	14	33	18	10	0.06
7801614	PSE11R021SF10-3	※ 21	3	10.5	M10	14	33	18	10	0.06
7801615	PSE11R022SF10-3	※ 22	3	10.5	M10	14	33	18	10	0.06
7801602	PSE11R025SF12-4	25	4	12.5	M12	17	35	23	10	0.10
7801616	PSE11R026SF12-3	※ 26	3	12.5	M12	17	35	23	10	0.10
7801603	PSE11R028SF12-4	※ 28	4	12.5	M12	17	35	23	10	0.11
7801604	PSE11R032SF16-5	32	5	17	M16	22	40	28	10	0.19
7801617	PSE11R033SF16-3	※ 33	3	17	M16	22	40	28	10	0.20
7801605	PSE11R035SF16-5	※ 35	5	17	M16	22	40	28	10	0.20
7801606	PSE11R040SF16-6	40	6	17	M16	22	40	28	10	0.22
7801607	PSE15R025SF12-2	25	2	12.5	M12	17	35	23	14	0.09	(2)
7801618	PSE15R026SF12-2	※ 26	2	12.5	M12	17	35	23	14	0.10
7801608	PSE15R028SF12-2	※ 28	2	12.5	M12	17	35	23	14	0.10
7801609	PSE15R032SF16-3	32	3	17	M16	22	40	28	14	0.17
7801619	PSE15R033SF16-3	※ 33	3	17	M16	22	40	28	14	0.18
7801610	PSE15R035SF16-3	※ 35	3	17	M16	22	40	28	14	0.18
7801611	PSE15R040SF16-4	40	4	17	M16	22	40	28	14	0.20

(1) and (2) are equivalent to the compatible insert numbers in the parts table.

* PSE thick flute type

The thick blade type has a larger tool outer diameter than the shank diameter, making it ideal for deep standing wall machining and pocket machining of mold parts.

Selection support 10 of Phoenix series, PSE insert for shoulder milling

Part

Selection support 11 of Phoenix series, PSE insert for shoulder milling

Please purchase the wrench separately.

: 30; 60; 90

Part Number
ZDKT11T330SR-GM-XP2040

Part Number	Price	Minimum Order Qty.	Volume Discount	Days to Ship	Work Material	Material Type	Nominal	Work material details	Tool No	Dimension Thickness T (mm)	A x B (mm)	R (mm)	Sub Blade B (mm)	Material
	₹ 1,154.35	10 Piece(s)		5 Day(s) or more	Steel / Stainless Steel / Heat-Resistant Alloy, Titanium Alloy / High-Hardness Material	XP2040	ZDKT11T330SR-GM	-	7813054	3.8	11×6.8	3	1.5	Coating

Product TOP

Basic Information

Shape (First Character in Model Number)	Others	Clearance Angle	D (15°)	Number of Teeth	2

The specifications and dimensions of some parts may not be fully covered. For exact details, refer to manufacturer catalogs .

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