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Phoenix Series PHC Insert for High Feed Radius Cutter (SXMT120410SR-GM-XP3025)

Phoenix Series PHC Insert for High Feed Radius Cutter (SXMT120410SR-GM-XP3025)
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Product Description

Economical through the use of 4 corners. The breaker shape emphasizes sharpness while maintaining cutting-edge rigidity.

Product features and specifications

Basic specifications and features of the product

Wide Variations

Related image of Phoenix series, PHC insert for high feed radius cutter
  • A wide variety of small to large diameters makes it possible to handle a wide range of machining areas
  • Achieves shortening of machining time in roughing
  • Highly efficient machining is possible even in a compact machining center due to low resistance specifications

Optimal specifications for roughing

  • Economical 4-corner specifications
  • Breaker shape that emphasizes sharpness while maintaining the rigidity of the cutting edge
  • Good chip removal capability by smooth cutting chip control

PHC thick flute type

  •  The thick blade type has a larger tool outer diameter than the shank diameter, making it ideal for deep standing wall machining and pocket machining of mold parts, etc.
Related image of Phoenix series, PHC insert for high feed radius cutter

Example

Performance/test information

Cutting force by change in notch (ae) - low resistance flute shape -

Low resistance compared to other companies' products.
[Proper Tool Selection]

  • PHC09 type: Highly efficient machining with multi-flute specifications
  • PHC12 type: Intermittent processing and processing with long protrusions

PHC φ50 cutting data

Tools to usePHC09R050M22-5 (5-flute)PHC12R050M22-4 (4-flute)
Insert used (grade)SDMT09T308SR-GM (XP3035)SXMT120410SR-GM (XP3035)
Work materialS50C
Cutting speed180 m/minute (1,150 minutes^-1)
Feed speed5,000 mm/min
Depth of cutap = 1 mm, ae = 5, 10, 20, 30, 35 mm
Protrusion length200 mm
Cutting OilN/A (air blow)
Machine usedVertical machining center (BT50)

Number of simultaneous contact flutes

Related image of Phoenix series, PHC insert for high feed radius cutter

Due to the low resistance cutting edge design, the PHC09 type with cross pitch specifications can suppress cutting force even if the depth of cut (ae) increases.
Therefore, machine load and vibration can be suppressed, and highly efficient machining is realized.

Processing data

Mold base roughing

The XC3020, which has high abrasion resistance, can suppress the progress of wear and can increase the durability by approx. 1.5 times.

Tools to usePHC07R020SS20-3S
(φ20 × 3 flutes)
Products made by other manufacturers
Insert used
(grade)
SPMT070305SR-GM
(XC3020)
Carbide coating insert
Work materialS50C
Cutting speed157 m/minute (2,500 minutes^-1)
Feed speed6,000 mm/minute (0.8 mm/t)
Depth of cutap = 0.5 mm, ae = 14 mm
Cutting OilN/A (air blow)
Machine usedVertical machining center (BT50)
Performance test information 1 of die-cast mold roughing of Phoenix series, PHC insert for high feed radius cutter

Cutting length

Performance test information 1 of die-cast mold roughing of Phoenix series, PHC insert for high feed radius cutter

Photograph when processing PHC 900 m

Die-cast mold roughing

Roughing of die-cast mold. It was able to do processing twice as efficiently as other companies' products, and had twice the durability. In addition, the color of cutting chips was brown and stable because the calorific value could be suppressed by the low resistance specifications.

Tools to usePHC09R063M22-6
(φ63 × 6 flutes)
Products made by other manufacturers
Insert used
(grade)
SDMT09T308SR-GM
(XP2040)
Carbide coating insert
Work materialDAC55 (48HRC)
Cutting speed75 m/minute (379 minutes^-1)118 m/minute (596 minutes^-1)
Feed speed1,250 mm/minute (0.55 mm/t)600 mm/minute (0.25 mm/t)
Depth of cutap = 0.7 mm, ae = 25.5 mm
Cutting OilN/A (air blow)
Protrusion length145 mm
Machine usedVertical machining center (BT50)
Related image of Phoenix series, PHC insert for high feed radius cutter

Cutting length

 

Due to the low resistance flute shape, it was possible to process 1.7 times more efficiently compared to other companies' products, and 1.4 times more durability was obtained. In addition, with other companies' products, the workpiece was distorted due to heat generated by processing, but with PHC, the amount of heat generated could be suppressed, so it has been possible to improve the workpiece distortion.

Tools to usePHC09R050M22-5
(φ50 × 5 flutes)
Products made by other manufacturers
Insert used
(grade)
SDMT09T308SR-GM
(XP2040)
Carbide coating insert
Work materialSKD61 (48HRC)
Cutting speed80 m/minute (510 minutes^-1)110 m/minute (700 minutes^-1)
Feed speed1,360 mm/minute (0.53 mm/t)800 mm/minute (0.28 mm/t)
Depth of cutap = 0.5 mm, ae = 25 mm
Cutting OilN/A (air blow)
Protrusion length145 mm
Machine usedHorizontal machining center (BT50)
Related image of Phoenix series, PHC insert for high feed radius cutter

Cutting length

 

Roughing of plastic molds

In roughing the shape of the mold, the durability was approx. twice that of other companies' products.

Tools to usePHC12R050M22-4
(φ50 × 4 flutes)
Products made by other manufacturers
Insert used
(grade)
SXMT120410SR-GM
(XP2040)
Carbide coating insert
Work materialPX5 (30HRC)
Cutting speed157 m/minute (1,000 minutes^-1)
Feed speed3,000 mm/minute (0.75 mm/t)
Depth of cutap = 0.75 mm, ae = 25 mm
Cutting OilWater-soluble cutting oil
Machine usedVertical machining center (HSK-A100)
Related image of Phoenix series, PHC insert for high feed radius cutter

Time

 

Other companies' products had defects at an early stage, but PHC was able to do processing stably, and it was possible to process approx. 3 times as long as them under the same conditions.

Tools to usePHC12R063M22-5
(φ63 × 5 flutes)
Products made by other manufacturers
Insert used
(grade)
SXMT120410SR-GM
(XP2040)
Carbide coating insert
Work materialHPM7 (33HRC)
Cutting speed100 m/minute (505 minutes^-1)
Feed speed2,500 mm/minute (1 mm/t)
Depth of cutap = 1.5 mm, ae = 40 mm
Cutting OilN/A (air blow)
Machine usedVertical machining center (BT50)
Related image of Phoenix series, PHC insert for high feed radius cutter

Cutting length

 

Roughing of press mold

Roughing of steel materials in press mold. The feed couldn't be raised because the other company's product would cause chipping, but with PHC, stable processing was possible under the condition of 20% UP, and 1.5 times the durability was possible.

Tools to usePHC12R050M22-4
(φ50 × 4 flutes)
Products made by other manufacturers
Insert used
(grade)
SXMT120410SR-GM
(XP2040)
Carbide coating insert
Work materialSKD11 equivalent
Cutting speed112 m/minute (713 minutes^-1)
Feed speed2,400 mm/minute (0.84 mm/t)2,000 mm/minute (0.7 mm/t)
Depth of cutap = 1.25 mm, ae = 32.2 mm
Cutting OilN/A (air blow)
Machine usedDouble-column machining center (BT50)
Selection support 3 of Phoenix series, PHC insert for high feed radius cutter

Time

Selection support 3 of Phoenix series, PHC insert for high feed radius cutter

PHC

Long lifespan machining of Inconel 718

With PHC (XC5040) was able to be made more durable by suppressing wear. In addition, there is no cutting chip jam during grooving, and the surface is excellent due to its good chip removal capability.

Tools to usePHC07R025SS25-4S
(φ25 × 4 flutes)
Products made by other manufacturers
Insert used
(grade)
SPMT070305ER-SM
(XC5040)
Carbide coating insert
Work materialInconel 718 (41HRC)
Cutting speed30 m/min (382 minutes^-1)
Feed speed764 mm/minute (0.5 mm/t)
Depth of cutap = 0.5 mm, ae = 25 mm
Cutting OilWater-soluble cutting oil
Machine usedHorizontal machining center (BT50)
Selection support 4 of Phoenix series, PHC insert for high feed radius cutter

Cutting length

Selection support 5 of Phoenix series, PHC insert for high feed radius cutter

PHC (at the time of 13.2 m processing)

Blade roughing

A comparison was made under the same conditions for roughing of the blade, and a durability of 1.75 times was obtained. The insert could do machining stably with normal wear in a state where continuous machining was possible.

Tools to usePHC09R032SS32-3S
(φ32 × 3 flutes)
Products made by other manufacturers
Insert used
(grade)
SDMT09T308ER-SM
(XC5040)
Carbide coating insert
Work materialSUS630
Cutting speed80 m/minute (796 minutes^-1)
Feed speed800 mm/minute (0.33 mm/t)
Depth of cutap = 0.5 mm, ae = 32 mm or less
Cutting OilWater-soluble cutting oil
Machine usedVertical machining center (BT40)
Selection support 6 of Phoenix series, PHC insert for high feed radius cutter

Number of workpieces for processing

Selection support 7 of Phoenix series, PHC insert for high feed radius cutter

PHC / other company's product

Drawing

Drawing of Phoenix series, PHC insert for high feed radius cutter

Recommended cutting conditions

Recommended cutting condition table

Recommended cutting condition table of Phoenix series, PHC insert for high feed radius cutter

Maximum tilt angle during ramping (E)

Related image of Phoenix series, PHC insert for high feed radius cutter
Related image of Phoenix series, PHC insert for high feed radius cutter

Cutting edge shape definition for program creation

Insert sizeREMaximum
Notch
Simulated R
rt
Remaining allowance
Z
SPMT07:0.50.81.20.35
SDMT09:0.8120.7
SXMT12:1231.15

When machining, please create a machining program respectively as a simulated R radius cutter.

Related image of Phoenix series, PHC insert for high feed radius cutter

Precautions for cutting conditions

The values in the recommended cutting condition table show general values at actual cutting speed. Please adjust appropriately according to the cutting environment.

Compatible work material

Recommended material for each work material

◎: First recommended material○: Second recommended material

Insert materialBreakerCutting OilPMKNSH
XC3020GMNo
XP3025GMAvailable
XC3030GMNo
XP3035GMNo
Available
XP2025GMAvailable
XP2040GMNo
Available
XC1015GMNo
XC5035SMNo
Available
XC5040SMAvailable

GM: For medium cutting · SM: For heat-resistant alloys

Selection support information

High feed radius cutter, straight shank type, PHC SS

Type 1

Selection support of Phoenix series, PHC insert for high feed radius cutter

With oil hole

Type 2

Selection support 2 of Phoenix series, PHC insert for high feed radius cutter

With oil hole

PHC07 type

Tool No.NominalCutter
Outer diameter
DCX
Outer diameter
DC
Number of flutes
ZEFP
Shank diameter
DCON
Overall length
LF
Body length
LH
APMXWeight
(kg)
Compatible
insert
Shape
Type
7800750PHC07R016SS16-2S167.4216100300.80.13(1)1
7800755PHC07R016SS16-2L167.4216150500.80.201
7800756PHC07R017SS16-2L※ 178.4216150250.80.212
7800757PHC07R018SS16-2L※ 189.4216150250.80.212
7800751PHC07R020SS20-3S2011.4320130500.80.271
7800758PHC07R020SS20-3L2011.4320160800.80.331
7800759PHC07R021SS20-3L※ 2112.4320160300.80.352
7800760PHC07R022SS20-3L※ 2213.4320160300.80.352
7800752PHC07R025SS25-4S2516.4425140600.80.471
7800761PHC07R025SS25-4L2516.44252001000.80.671
7800762PHC07R026SS25-4L※ 2617.4425200400.80.672
7800763PHC07R028SS25-4L※ 2819.4425200400.80.672
7800753PHC07R030SS32-4S3021.4432150700.80.791
7800764PHC07R030SS32-4L3021.44322001200.81.051
7800754PHC07R032SS32-5S3223.4532150700.80.831
7800765PHC07R032SS32-5L3223.45322001200.81.111
7800766PHC07R033SS32-5L※ 3324.4532200500.81.152
7800767PHC07R035SS32-5L※ 3526.4532200500.81.172
 

PHC09 type

Tool No.NominalCutter
Outer diameter
DCX
Outer diameter
DC
Number of flutes
ZEFP
Shank diameter
DCON
Overall length
LF
Body length
LH
APMXWeight
(kg)
Compatible
insert
Shape
Type
7800700PHC09R025SS25-2S2513.22251406010.43(2)1
7800704PHC09R025SS25-2L2513.222520012010.611
7800724PHC09R025SS25-2LL2513.222530018010.971
7800701PHC09R025SS25-3S2513.23251406010.431
7800705PHC09R025SS25-3L2513.232520012010.611
7800742PHC09R026SS25-2LL※ 2614.22253004011.032
7800740PHC09R026SS25-3L※ 2614.23252004010.652
7800725PHC09R028SS25-2LL※ 2816.22253004011.012
7800716PHC09R028SS25-3S※ 2816.23251404010.452
7800720PHC09R028SS25-3L※ 2816.23252004010.662
7800726PHC09R030SS32-2LL3018.223230018011.541
7800717PHC09R030SS32-3S3018.23321507010.761
7800721PHC09R030SS32-3L3018.233220012011.001
7800727PHC09R032SS32-2LL3220.223230018011.661
7800702PHC09R032SS32-3S3220.23321507010.791
7800706PHC09R032SS32-3L3220.233220012011.051
7800743PHC09R033SS32-2LL※ 3321.22323005011.712
7800741PHC09R033SS32-3L※ 3321.23322005011.112
7800728PHC09R035SS32-2LL※ 3523.22323005011.732
7800718PHC09R035SS32-3S※ 3523.23321505010.832
7800722PHC09R035SS32-3L※ 3523.23322005011.122
7800729PHC09R040SS42-2LL4028.22423007012.911
7800723PHC09R040SS42-3L4028.23422507012.371
7800703PHC09R040SS32-4S4028.24321505010.862
7800719PHC09R040SS42-4S4028.24421505011.381
7800707PHC09R040SS32-4L4028.24322505011.452
 

PHC12 type

Tool No.NominalCutter
Outer diameter
DCX
Outer diameter
DC
Number of flutes
ZEFP
Shank diameter
DCON
Overall length
LF
Body length
LH
APMXWeight
(kg)
Compatible
insert
Shape
Type
7800730PHC12R030SS32-2S3013.42321507020.74(3)1
7800733PHC12R030SS32-2L3013.423220012020.971
7800736PHC12R030SS32-2LL3013.423230018021.521
7800708PHC12R032SS32-2S3215.42321507020.801
7800712PHC12R032SS32-2L3215.423220012021.061
7800737PHC12R032SS32-2LL3215.423230018021.651
7800744PHC12R033SS32-2L※ 3316.42322005021.112
7800745PHC12R033SS32-2LL※ 3316.42323005021.702
7800738PHC12R035SS32-2LL※ 3518.42323005021.712
7800731PHC12R035SS32-3S※ 3518.43321505020.812
7800734PHC12R035SS32-3L※ 3518.43322005021.112
7800739PHC12R040SS42-2LL4023.42423007022.881
7800709PHC12R040SS32-3S4023.43321505020.852
7800732PHC12R040SS42-3S4023.43421505021.371
7800713PHC12R040SS32-3L4023.43322505021.442
7800735PHC12R040SS42-3L4023.43422507022.361
7800710PHC12R050SS42-4S5033.44421505021.502
7800714PHC12R050SS42-4L5033.44422505022.552
7800711PHC12R063SS42-5S6346.45421505021.672
7800715PHC12R063SS42-5L6346.45422505022.712

* Thick flute type

High feed radius cutter, bore type, PHC BORE

Type 1 (power screw specification)

Selection support 3 of Phoenix series, PHC insert for high feed radius cutter

With oil hole

Type 2

Selection support 4 of Phoenix series, PHC insert for high feed radius cutter

With oil hole

Tool No.NominalCutter
Outer diameter
DCX
Outer diameter
DC
Number of flutes
ZEFP
Cutter
Height LF
Boss diameter
DCSFMS
Hole diameter
DCON
Flange keywayAPMXWeight
(kg)
Compatible
insert
Shape
Type
Width
KWW
Depth b
7800600PHC09R040M16-44028.244038168.45.610.23(2.)1
7800601PHC09R050M22-55038.2550472210.46.310.432
7800605PHC09R050M22.2-55038.25504722.2258.4510.442
7800603PHC09R063M22-66351.2650602210.46.310.792
7800606PHC09R063M22.2-66351.26506022.2258.4510.792
7800607PHC12R040M16-34023.434038168.45.620.21(3)1
7800608PHC12R050M22-45033.4450472210.46.320.412
7800614PHC12R050M22.2-45033.44504722.2258.4520.412
7800610PHC12R063M22-56346.4550602210.46.320.752
7800615PHC12R063M22.2-56346.45506022.2258.4520.752
7800618PHC12R080M31.7-58063.45637631.7512.7821.542
7800612PHC12R080M27-78063.4750762712.4721.242
7800616PHC12R080M31.7-78063.47637631.7512.7821.502
7800617PHC12R100M31.7-810083.48639631.7512.7822.722
7800613PHC12R100M32-810083.4863963214.4822.722

High feed radius cutter, screw-in type, PHC SF

Selection support 5 of Phoenix series, PHC insert for high feed radius cutter

With oil hole

Tool No.NominalCutter
Outer diameter
DCX
Outer diameter
DC
Number of flutes
ZEFP
Mounting diameter
DCON
Screw size
CRKS
Wrench
Size
Overall length
LF
End face diameter
DCSFMS
APMXWeight
(kg)
Compatible
insert
7801520PHC07R016SF8-2167.428.5M8102714.50.80.03(1)
7801521PHC07R017SF8-2※ 178.428.5M8102714.50.80.03
7801522PHC07R018SF8-2※ 189.428.5M8102714.50.80.03
7801523PHC07R020SF10-32011.4310.5M101433180.80.06
7801524PHC07R021SF10-3※ 2112.4310.5M101433180.80.06
7801525PHC07R022SF10-3※ 2213.4310.5M101433180.80.06
7801526PHC07R025SF12-42516.4412.5M121735230.80.10
7801527PHC07R026SF12-4※ 2617.4412.5M121735230.80.10
7801528PHC07R028SF12-4※ 2819.4412.5M121735230.80.11
7801529PHC07R030SF16-43021.4417M162240280.80.20
7801530PHC07R032SF16-53223.4517M162240280.80.18
7801531PHC07R033SF16-5※ 3324.4517M162240280.80.18
7801532PHC07R035SF16-5※ 3526.4517M162240280.80.20
7801500PHC09R025SF12-32513.2312.5M1217352310.10(2)
7801510PHC09R026SF12-3※ 2614.2312.5M1217352310.11
7801501PHC09R028SF12-3※ 2816.2312.5M1217352310.11
7801502PHC09R030SF16-33018.2317M1622402810.17
7801503PHC09R032SF16-33220.2317M1622402810.18
7801511PHC09R033SF16-3※ 3321.2317M1622402810.19
7801504PHC09R035SF16-3※ 3523.2317M1622402810.19
7801505PHC09R040SF16-44028.2417M1622402810.22
7801506PHC12R030SF16-23013.4217M1622402820.17(3)
7801507PHC12R032SF16-23215.4217M1622402820.18
7801512PHC12R033SF16-2※ 3316.4217M1622402820.19
7801508PHC12R035SF16-3※ 3518.4317M1622402820.18
7801509PHC12R040SF16-34023.4317M1622402820.22

* Thick flute type

(1) to (3) are equivalent to the compatible insert numbers in the parts table.

Part

Related image of Phoenix series, PHC insert for high feed radius cutter

Please purchase the wrench separately.

Part Number
SXMT120410SR-GM-XP3025
Part NumberPriceMinimum Order Qty.Volume DiscountDays to ShipClearance Angle Work Material Data for CAM / Tool Management Software Material Type Nominal Work material details Tool No. Tool No Dimension Thickness T
(mm)
A x B
(mm)
R
(mm)
Sub Blade B
(mm)
Availability of CAD Data
(2D/3D)

₹ 1,203.61

10 Piece(s) 5 Day(s) or more OthersSteel / Cast IronzollerXP3025SXMT120410SR-GM-7828022-4.7612.7×12.71-2D/3D

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  1. 1
 

Basic Information

Shape (First Character in Model Number) S (Square) Material Coating Number of Teeth 4
X
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