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Part Number Complete

SDKT120508SR-GR-XC1015

Work material details type Work Material Data for CAM / Tool Management Software Material Type Nominal CAD Days to Ship

Specification/Dimensions

Work material details
- Heat-resistant steel
Clear
type
- SDHT
- SDKT
Clear
Work Material
- Steel
- Stainless Steel
- Cast Iron
- Non-Ferrous Metal
- Heat-Resistant Alloy, Titanium Alloy
Clear
Data for CAM / Tool Management Software
- zoller
Clear
Material Type
CK010

XC1015

XP2040

XC3030

XP3035

XC5040
Clear
Nominal
SDHT09T308FR-NM

SDKT09T308SR-GL

SDKT09T308SR-GM

SDKT09T308SR-GR

SDHT120508FR-NM

SDKT120508SR-GL

SDKT120508SR-GM

SDKT120508SR-GR
Clear
CAD
- 2D
- 3D
Clear

Days to Ship

All

5 Day(s) or Less
Clear

Specify Alterations

Phoenix Series 4 Corner Shoulder Cutter Insert (SDKT120508SR-GR-XC1015)

Brand :

OSG

Order Qty :
Total Price :

---
Days to ship :

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CAD Download

Product Description

A positive square insert with 4 corners. A compact insert suitable for low depths of cut.

Product features and specifications

Basic specifications and features of the product

Economical and durable 4-corner insert

Cutting force is reduced by the sharpness of the 3D chip breaker insert and the large positive rake angle

Specification 1 of Phoenix series, 4-corner shoulder milling cutter insert

Cutting edge shape designed with an emphasis on sharpness
Low resistance positive rake angle

Common insert

Specification 2 of Phoenix series, 4-corner shoulder milling cutter insert

09 size can use the same insert as PSF and is easy to manage

Comparison of the number of workpieces that can be processed between PSFL (4 corners) and other manufacturers' products (2 corners)

Tools to use	PSFL12R080M32-5-110 (φ80 × 5 flutes)	Other manufacturer's roughing cutter (φ80 × 5 flutes)
Insert used (grade)	SDKT120508SR-GM (XP3035)	Carbide coating insert (2 corner type)
Work material	SS400
Cutting speed	180 m/minute (720 minutes^-1)
Feed speed	400 mm/min (0.11 mm/t)
Depth of cut	ap = 85 mm ae = 10 mm
Cutting Oil	Water-soluble cutting oil (internal lubrication)
Machine used	Horizontal machining center (BT50)

Specification 3 of Phoenix series, 4-corner shoulder milling cutter insert

Number of workpieces that can be processed
* Due to the anti-vibration effect of the insert materials and special body

Performance/test information

High efficiency machining of the side surface of the casting plate

In the past, in order to suppress chatter vibration due to unstable workpiece clamps, it was necessary to use a high feed radius cutter to reduce the depth of cut (ap).
The PSFL that adopted the unequal lead arrangement and unequal division was able to do processing without chattering even at ap = 50 mm.
It was possible to significantly reduce the machining time compared to the machining with the conventional high feed radius cutter.

Tools to use	PSFL12R063M27-4-100 (φ63 × 4 flutes)	Other companies' high feed radius cutter (φ50 × 3 flutes)
Insert used (grade)	SDKT120508SR-GR (XC1015)	Carbide coating insert
Work material	FC300
Cutting speed	120 m/minute (606 minutes^-1)	110 m/minute (700 minutes^-1)
Feed speed	500 mm/minute (0.2 mm/t)	2,800 mm/minute (0.133 mm/t)
Depth of cut	ap = 50 mm, ae = 10 mm	ap = 2 mm, ae = 10 mm
Cutting Oil	N/A (air blow)
Machine used	Double-column machining center (BT50)

Performance test 1 of Phoenix series, 4-corner shoulder milling cutter insert

Machining time per workpiece

Performance test 2 of Phoenix series, 4-corner shoulder milling cutter insert

PSFL / other company's product

Trochoidal milling of titanium alloy

Other manufacturers' products are chipped at the cutting edge after 40 minutes of machining.
Even after 50 minutes of machining, the cutting edge of the PSFL was not chipped, with only slight wear, and capable of further milling.

Tools to use	PSFL09R050M22-4-50 (φ50 × 4 flutes)	Other manufacturer's roughing cutter (φ50 × 4 flutes)
Insert used (grade)	SDKT09T308SR-GL (XC5040)	Carbide coating insert
Work material	Ti-6Al-4 V
Cutting speed	60 m/min (382 minutes^-1)
Feed speed	152 mm/min (0.1 mm/t)
Depth of cut	ap = 50 mm, ae = 10 mm
Cutting Oil	Water-soluble cutting oil (internal lubrication)
Machine used	Vertical machining center (BT50)

Performance test 3 of Phoenix series, 4-corner shoulder milling cutter insert

Processing time

Performance test 4 of Phoenix series, 4-corner shoulder milling cutter insert

Insert after 50 minutes of machining

FC250 long lifespan machining

Other manufacturers' products produced large vibrations during machining and chipped at an early stage, but PSFL was able to achieve long-lifespan machining without chipping by suppressing vibration during machining due to its anti-vibration effect.

Tools to use	PSFL12R063 M27-4-100 (φ63 × 4 flutes)	Other company A Roughing cutter (φ63 × 4 flutes)	Other company B Roughing cutter (φ63 × 4 flutes)
Used insert (grade)	SDKT120508SR- GR (XC1015)	Carbide coating insert	Carbide coating insert
Work material	FC250
Cutting speed	100 m/minute (505 minutes^-1)
Feed speed	505 mm/min (0.25 mm/t)
Depth of cut	ap = 100 mm, ae = 10 mm
Cutting Oil	N/A (air blow)
Machine used	Horizontal machining center (BT50)

Performance test 5 of Phoenix series, 4-corner shoulder milling cutter insert

Maximum outer wear width transition (including chipping)

Performance test 6 of Phoenix series, 4-corner shoulder milling cutter insert

Insert after 20 m machining

Drawing

Recommended cutting conditions

Recommended cutting condition table

Cutting condition 1 of Phoenix series, 4-corner shoulder milling cutter insert

The above figures show general values at actual cutting speed. Please adjust appropriately according to the cutting environment.

Guideline for changing conditions when the depth of cut is changed

Cutting condition 2 of Phoenix series, 4-corner shoulder milling cutter insert

Compatible work material

Recommended material for each work material

◎: First recommended material○: Second recommended material

Compatible work material of Phoenix series, 4-corner shoulder milling cutter insert

NM: For aluminum alloy · GL: For light cutting · GM: For medium cutting · GR: For heavy cutting
It is a condition table for a depth of cut (ap) of 1.1 to 1.5D and a width of cut (ae) of 0.1D or less.

Selection support information

Available in a lineup of materials for use with a wide range of work materials from general steel to difficult-to-cut materials

Selection support 1 of Phoenix series, 4-corner shoulder milling cutter insert

4-corner roughing end mill, straight shank type, PSFL SS

Selection support 2 of Phoenix series, 4-corner shoulder milling cutter insert

With oil hole

Tool No.	Nominal	Outer diameter DC	Number of flutes ZEFP	Number of flute positions	Total number of inserts	Flute length APMX	Shank diameter DCON	Overall length LF	Body length LH	Weight (kg)	Compatible insert
7803700	PSFL09R032SS32-2-36	32	2	5	10	36	32	140	60	0.71	(1)
7803701	PSFL09R040SS42-3-43	40	3	6	18	43	42	140	60	1.17	(1)

4-corner roughing end mill, bore type, PSFL BORE

Selection support 3 of Phoenix series, 4-corner shoulder milling cutter insert

With oil hole

Tool No.	Nominal	Outer diameter DC	Number of flutes ZEFP	Number of flute positions	Total number of inserts	Flute length APMX	Cutter Height LF	Boss diameter DCSFMS	Hole diameter DCON	End face Keyway		Weight (kg)	Compatible in sert
Tool No.	Nominal	Outer diameter DC	Number of flutes ZEFP	Number of flute positions	Total number of inserts	Flute length APMX	Cutter Height LF	Boss diameter DCSFMS	Hole diameter DCON	Width KWW	Depth b	Weight (kg)	Compatible in sert
7803702	PSFL09R050M22 -4-50	50	4	7	28	50	75	48.5	22	10.4	6.3	0.53	(1)
7803703	PSFL09R050M22 -4-78	50	4	11	44	78	100	48.5	22	10.4	6.3	0.71
7803704	PSFL09R050M27 -4-50	50	4	7	28	50	75	48.5	27	12.4	7	0.53
7803705	PSFL09R050M27 -4-78	50	4	11	44	78	100	48.5	27	12.4	7	0.71
7803706	PSFL12R063M27 -4-60	63	4	6	24	60	85	60.5	27	12.4	7	0.88	(2)
7803707	PSFL12R063M27 -4-100	63	4	10	40	100	125	60.5	27	12.4	7	1.26
7803708	PSFL12R080M32 -5-70	80	5	7	35	70	95	77.3	32	14.4	8	1.88
7803709	PSFL12R080M32 -5-110	80	5	11	55	110	143	77.3	32	14.4	8	2.96
7803710	PSFL12R100M32 -6-120	100	6	12	72	120	153	97	32	16.4	9	4.95

Compatible insert

Nominal		Number of cutting edges	Insert dimensions
Nominal		Number of cutting edges	IC	Thickness S	Relief angle AN	RE	Wiper insert (End cutting edge) BS
(1)	SDHT09T308FR-NM	4	9.07	3.97	15°	0.8	2.5
	SDKT09T308SR-GL	4	9.07	3.97	15°	0.8	2.5
	SDKT09T308SR-GL	4	9.07	3.97	15°	0.8	2.5
	SDKT09T308SR-GM	4	9.07	3.97	15°	0.8	2.5
	SDKT09T308SR-GR	4	9.07	3.97	15°	0.8	2.5
(2)	SDHT120508FR-NM	4	12.38	5	15°	0.8	1.2
	SDKT120508SR-GL	4	12.38	5	15°	0.8	1.2
	SDKT120508SR-GL	4	12.38	5	15°	0.8	1.2
	SDKT120508SR-GM	4	12.38	5	15°	0.8	1.2
	SDKT120508SR-GR	4	12.38	5	15°	0.8	1.2

Nominal		Carbide	Coating materials
Nominal		CK010	XC3030	XP3035	XP2040	XC1015	XC5040
(1)	SDHT09T308FR-NM	7811076	—	—	—	—	—
	SDKT09T308SR-GL	—	7825073	7814073	7813073	—	—
	SDKT09T308SR-GL	—	—	—	—	—	7816073
	SDKT09T308SR-GM	—	7825074	7814074	7813074	—	—
	SDKT09T308SR-GR	—	—	—	—	7812075	—
(2)	SDHT120508FR-NM	7811625	—	—	—	—	—
	SDKT120508SR-GL	—	—	—	7813623	—	—
	SDKT120508SR-GL	—	—	—	—	—	7816620
	SDKT120508SR-GM	—	7825622	7814621	—	—	—
	SDKT120508SR-GR	—	—	—	—	7812624	—

(1) and (2) are equivalent to the compatible insert numbers in the parts table.

Part

Selection support 4 of Phoenix series, 4-corner shoulder milling cutter insert

Please purchase the wrench separately.

: 30; 45; 60

Part Number
SDKT120508SR-GR-XC1015

Part Number	Price	Minimum Order Qty.	Volume Discount	Days to Ship	Work Material	Data for CAM / Tool Management Software	Material Type	Nominal	Work material details	Tool No	Dimension Thickness T (mm)	A x B (mm)	Sub Blade B (mm)	Material	Availability of CAD Data (2D/3D)
	₹ 1,571.72	10 Piece(s)		5 Day(s) or more	Cast Iron	zoller	XC1015	SDKT120508SR-GR	-	7812624	5	12.38×12.38	1.2	Coating	2D/3D

Product TOP

Basic Information

Shape (First Character in Model Number)	S (Square)	Clearance Angle	D (15°)	R(mm)	0.8
Number of Teeth	4

The specifications and dimensions of some parts may not be fully covered. For exact details, refer to manufacturer catalogs .

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