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OZKU060508SR-GL-XC3020

Data for CAM / Tool Management Software Material Type Nominal type Work Material CAD Days to Ship

Specification/Dimensions

Data for CAM / Tool Management Software
- zoller
Clear
Material Type
XC1015

XP1020

XP2025

XP2040

XC3020

XP3025

XC3030

XP3035
Clear
Nominal
OZKU060508SR-GL

OZKU060508SR-GM

OZKU060508SR-GR
Clear
type
- OZKU
Clear
Work Material
- Steel
- Stainless Steel
- Cast Iron
- Heat-Resistant Alloy, Titanium Alloy
Clear
CAD
- 2D
- 3D
Clear

Days to Ship

All

5 Day(s) or Less
Clear

Specify Alterations

Phoenix Face Milling Machine, Insert for Octagon Type and Bore Type

Brand :

OSG

Part Number :

OZKU060508SR-GL-XC3020

Order Qty :
Total Price :

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Days to ship :

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Select part number to Order Now/ Add to Cart

CAD Download

Product Description

It is so shaped as to combine high stiffness and sharp cutting performance due to the negative blade shape and positive relief angle.

Product features and specifications

Basic specifications and features of the product

Insert shape

A shape that combines high stiffness and sharp cutting edge due to the negative rake angle and positive relief angle

Economical specifications with 8 corners on front and back (16 corners in total). Maximum notch 3.5 mm
Surface roughness is improved by the shape of the wiper edge. Wiper edge = 2 mm
It is possible to suppress variations by matching the numbers of each insert.

Product features / specification 1 of Phoenix face milling machine, insert for octagon type and bore type

Product features / specification 2 of Phoenix face milling machine, insert for octagon type and bore type

Performance/test information

Roughing process of hydraulic valve parts
The workpiece shape had many holes so a severe intermittent processing was required. Stable machining was possible even under high-speed conditions in such a machining environment, the durability per corner has been greatly improved, and now cost reduction can be expected.

Tools to use	PAO06R160M50.8W-20 (φ160 × 20 flutes)	Products made by other manufacturers
Insert used (grade)	OZKU060508SR-GM (XC1015)	Carbide coating insert
Work material	FCD600
Cutting speed	250 m/minute (500 minutes^-1)
Feed speed	3,000 mm/minute (0.3 mm/t)
Depth of cut	ap = 3 mm, ae = 120 mm
Cutting Oil	N/A (air blow)
Machine used	Vertical machining center (BT50)

Performance / test information 1 of Phoenix face milling machine, insert for octagon type and bore type

Number of workpieces for processing

Performance / test information 2 of Phoenix face milling machine, insert for octagon type and bore type

Photograph of insert after processing 16 workpieces / main cutting edge wear

Roughing of machine parts
Since the cutting force can be kept low, stable machining can be performed by increasing the efficiency by 1.8 times. An additional 1.5 times more durability was obtained.

Tools to use	PAO06R125M38.1-12 (φ125 × 12 flutes)	Products made by other manufacturers
Insert used (grade)	OZKU060508SR-GM (XC1015)	Carbide coating insert
Work material	FC250
Cutting speed	200 m/minute (500 minutes^-1)	157 m/minute (400 minutes^-1)
Feed speed	1,800 mm/minute (0.3 mm/t)	1,000 mm/minute (0.3 mm/t)
Depth of cut	ap = 2 mm, ae = 90 mm
Cutting Oil	N/A (air blow)
Machine used	Double-column machining center (BT50)

Performance / test information 3 of Phoenix face milling machine, insert for octagon type and bore type

Number of workpieces for processing

Roughing of hydraulic valves
Previously, a single-sided 8-corner specification type was used, but with PAO, the number of usable corners has doubled and the corner unit price has been reduced. In addition, the cutting amount can be increased by 25%, and the durability has doubled.

Tools to use	PAO06R125M38.1-12 (φ125 × 12 flutes)	Products made by other manufacturers
Insert used (grade)	OZKU060508SR-GM (XC1015)	Carbide coating insert
Work material	FCD500
Cutting speed	150 m/minute (380 minutes^-1)	150 m/minute (300 minutes^-1)
Feed speed	900 mm/minute (0.2 mm/t)	720 mm/minute (0.27 mm/t)
Depth of cut	ap = 3 mm, ae = 50 to 80 mm
Cutting Oil	N/A (air blow)
Machine used	Double-column machining center (BT50)

Performance / test information 4 of Phoenix face milling machine, insert for octagon type and bore type

Number of workpieces for processing

Long lifespan machining of Inconel 718
Other companies' products had chipping and defects at an early stage, but PAO (XC5040) was able to improve durability by approx. 4 times by suppressing wear.

Tools to use	PAO06R125M38.1-12 (φ125 × 12 flutes)	Products made by other manufacturers
Insert used (grade)	OZKU060508ER-SM (XC5040)	Double-sided insert
Work material	Inconel 718
Cutting speed	40 m/minute (100 minutes^-1)
Feed speed	120 mm/minute (0.1 mm/t)
Depth of cut	ap = 1.5 mm, ae = 50 mm
Cutting Oil	Water-soluble cutting oil
Machine used	Vertical machining center (BT50)

Performance / test information 5 of Phoenix face milling machine, insert for octagon type and bore type

2 m at the time of processing / cutting chips

Roughing of the press mold reference surface
With the conventional product, defects frequently occurred due to severe intermittent processing and poor machinability. The high stiffness GR breaker has enabled stable processing and improved durability.

Tools to use	PAO06R100M31.7-10 (φ100 × 10 flutes)
Insert used (grade)	OZKU060508SR-GR (XC1015)
Work material	Equivalent to FCD500
Cutting speed	150 m/minute (477 minutes^-1)
Feed speed	1,400 mm/minute (0.3 mm/t)
Depth of cut	ap = 3 mm, ae = 60 mm
Cutting Oil	N/A (air blow)
Machine used	Double-column machining center (BT50)
Processing time	2 hours 30 minutes

Performance / test information 6 of Phoenix face milling machine, insert for octagon type and bore type

2 hours 30 minutes at the time of processing

Drawing

Recommended cutting conditions

Recommended cutting condition table

Recommended cutting condition 1 of Phoenix face milling machine, insert for octagon type and bore type

Precautions for cutting conditions

The values in the recommended cutting condition table show general values at actual cutting speed. Please adjust appropriately according to the cutting environment.

Compatible work material

Recommended material for each work material

◎: First recommended material○: Second recommended material

Recommended cutting condition 2 of Phoenix face milling machine, insert for octagon type and bore type

GL: For light cutting · GM: For medium cutting · GR: For heavy cutting · SM: For heat-resistant alloys

Selection support information

Face milling machine, octagon type, bore type, PAO BORE

Type 1

Selection support information 1 of Phoenix face milling machine, insert for octagon type and bore type

Power screw specification / with oil hole

Type 2

Selection support information 2 of Phoenix face milling machine, insert for octagon type and bore type

With lubrication hole

Type 3

Selection support information 3 of Phoenix face milling machine, insert for octagon type and bore type

Without oil hole

Screw mount type

Tool No.	Nominal	Outer diameter DC	Cutter outer diameter DCX	Number of flutes ZEFP	Cutter height LF	Boss diameter DCSFMS	Hole diameter DCON	Flange keyway		APMX	Weight (kg)	Shape type
Tool No.	Nominal	Outer diameter DC	Cutter outer diameter DCX	Number of flutes ZEFP	Cutter height LF	Boss diameter DCSFMS	Hole diameter DCON	Width KWW	Depth b	APMX	Weight (kg)	Shape type
7802020	PAO06R050M22-5	50	60.2	5	40	45	22	10.4	6.3	3.5	0.35	1
7802021	PAO06R063M22-7	63	73.2	7	40	50	22	10.4	6.3	3.5	0.51	2
7802022	PAO06R080M25.4-8	80	90.2	8	50	60	25.4	9.5	6	3.5	1.05	2
7802023	PAO06R100M31.7-10	100	110.2	10	50	70	31.75	12.7	8	3.5	1.51	3
7802024	PAO06R125M38.1-12	125	135.2	12	63	90	38.1	15.9	10	3.5	2.98	3

Type 4

Selection support information 4 of Phoenix face milling machine, insert for octagon type and bore type

Without oil hole

Type 5

Selection support information 5 of Phoenix face milling machine, insert for octagon type and bore type

Without oil hole

Wedge stop type

Tool No.	Nominal	Outer diameter DC	Cutter outer diameter DCX	Number of flutes ZEFP	Cutter height LF	Boss diameter DCSFMS	Hole diameter DCON	Flange keyway		APMX	Weight (kg)	Shape type
Tool No.	Nominal	Outer diameter DC	Cutter outer diameter DCX	Number of flutes ZEFP	Cutter height LF	Boss diameter DCSFMS	Hole diameter DCON	Width KWW	Depth b	APMX	Weight (kg)	Shape type
7802089	PAO06R100M31.7W-14	100	110.2	14	50	70	31.75	12.7	8	3.5	1.37	4
7802091	PAO06R125M38.1W-17	125	135.2	17	63	90	38.1	15.9	10	3.5	2.81	4
7802093	PAO06R160M50.8W-20	160	170.2	20	63	100	50.8	19	11	3.5	4.50	4
7802095	PAO06R200M47.6W-25	200	210.2	25	63	150	47.625	25.4	14	3.5	7.75	5

: 30; 45; 60

Part Number
OZKU060508SR-GL-XC3020
OZKU060508SR-GL-XC3030
OZKU060508SR-GL-XP2025
OZKU060508SR-GL-XP2040
OZKU060508SR-GL-XP3025
OZKU060508SR-GL-XP3035
OZKU060508SR-GM-XC3020
OZKU060508SR-GM-XC3030
OZKU060508SR-GM-XP2025
OZKU060508SR-GM-XP2040
OZKU060508SR-GM-XP3025
OZKU060508SR-GM-XP3035

Price	Minimum Order Qty.	Days to Ship	Work Material	Data for CAM / Tool Management Software	Material Type	Nominal	Tool No	Availability of CAD Data (2D/3D)
₹ 1,710.42	10 Piece(s)	5 Day(s) or more	Steel / Cast Iron	zoller	XC3020	OZKU060508SR-GL	7827063	2D/3D
₹ 1,710.42	10 Piece(s)	5 Day(s) or more	Steel / Cast Iron	zoller	XC3030	OZKU060508SR-GL	7825063	2D/3D
₹ 1,710.42	10 Piece(s)	5 Day(s) or more	Steel / Stainless Steel	zoller	XP2025	OZKU060508SR-GL	7826063	2D/3D
₹ 1,710.42	10 Piece(s)	5 Day(s) or more	Steel / Stainless Steel / Heat-Resistant Alloy, Titanium Alloy	zoller	XP2040	OZKU060508SR-GL	7813063	2D/3D
₹ 1,710.42	10 Piece(s)	5 Day(s) or more	Steel / Cast Iron	zoller	XP3025	OZKU060508SR-GL	7828063	2D/3D
₹ 1,710.42	10 Piece(s)	5 Day(s) or more	Steel / Stainless Steel / Cast Iron	zoller	XP3035	OZKU060508SR-GL	7814063	2D/3D
₹ 1,710.42	10 Piece(s)	5 Day(s) or more	Steel / Cast Iron	zoller	XC3020	OZKU060508SR-GM	7827062	2D/3D
₹ 1,710.42	10 Piece(s)	5 Day(s) or more	Steel / Cast Iron	zoller	XC3030	OZKU060508SR-GM	7825062	2D/3D
₹ 1,710.42	10 Piece(s)	5 Day(s) or more	Steel / Stainless Steel	zoller	XP2025	OZKU060508SR-GM	7826062	2D/3D
₹ 1,809.87	10 Piece(s)	5 Day(s) or more	Steel / Stainless Steel	-	XP2040	OZKU060508SR-GM	7813062	-
₹ 1,710.42	10 Piece(s)	5 Day(s) or more	Steel / Cast Iron	zoller	XP3025	OZKU060508SR-GM	7828062	2D/3D
₹ 1,809.87	10 Piece(s)	5 Day(s) or more	Steel / Stainless Steel / Cast Iron	-	XC1015	OZKU060508SR-GM	7814062	-

Product TOP

Basic Information

Shape (First Character in Model Number)	O (Octagonal)	Clearance Angle	Others	Dimensions Inscribed Circle Diameter B(mm)	17.1
Dimension Thickness T(mm)	5.66	R(mm)	0.8	Sub Blade B(mm)	2
Material	Coating	Number of Teeth	16	Blade Length(mm)	6

The specifications and dimensions of some parts may not be fully covered. For exact details, refer to manufacturer catalogs .

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