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Picsy / Scrap discharger without power supply / conveyor type (Part Number)

Picsy / Scrap discharger without power supply / conveyor type
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Product Description

[Features]
A product that drives the belt conveyor using the vertical movement of a press machine.
Can be used to transport scrap products, including taking scraps out of the mold.
◎ No power supply required (Reduces CO2, conforms to ISO14001 and EMS measures)
◎ Reduces belt breakage Eliminates dents and mold damage
◎ Reduced setup load ◎ Prevents scrape from getting caught ◎ Thin Design ◎ Improvement of working environment

For a video of the actual installation example Click here
[Related parts] Connected shaft [SFMR] Coupling [ XGS]

Drawing / Product specification

Conveyor without power supply -picsy conveyor-
Conveyor without power supply -picsy conveyor-

■ Components (upper unit)

No.NameQuantityRemarks
Strut pipe1SS400
Bolt1M22 × 120

■ Components (lower unit)

No.NameQuantityRemarks
Outer1Ductile cast iron
Rack1S45C
Gear1S45C
Damper1Oil resistant rubber (SS400 plate attached)
Link shaft1S45C equivalent
Spring1φ33.7 (inner radius) × 153

Specifications table

Catalog No.Belt travel distanceWeight (kg)
Type
PCCV-S140mm or less4.6

The upper unit is delivered as a set with the lower unit.

Order

Conveyor without power supply -picsy conveyor-

Drawing / Product specification

Conveyor without power supply -picsy conveyor-
Conveyor without power supply -picsy conveyor-

S45C equivalent

Use if the main body and conveyor can be linked on the same axis. 
Use as a set with two couplings.

Specifications table

Catalog No.L
0.1mm increments
TypeDg6
SFMR15025.0~800.0
-0.043

Order

Conveyor without power supply -picsy conveyor-

Drawing / Product specification

Conveyor without power supply -picsy conveyor-
Conveyor without power supply -picsy conveyor-

[Allowable Torque] Within 1.5 Nm

① A2017
 ② HNBR (high-damping rubber)
Hexagon socket head cap screws (2)

Couplings are not required if using a flexible shaft.
Use as a set with the link shaft. Two are required for each link shaft.

Order

Conveyor without power supply -picsy conveyor-

Drawing / Product specification

Conveyor without power supply -picsy conveyor-
Conveyor without power supply -picsy conveyor-

This flexible shaft is for use only with the No Power Supply Conveyor.
[Allowable Torque] Within 3 Nm


Use this if linking on the same axis is impossible (for example, if there is a difference in level in the positions of the main body and conveyor).
Includes couplings. Connect directly to the link shaft on the main body and shaft section of the conveyor. 
The areas within 125 mm of the ends cannot be bent. Take care when selecting the total length.
Use at R300 or greater.
Supports both forward rotation and reverse rotation.

Specifications table

Catalog No.L
10mm increments
Type
FLSFT300~2000

Order

Conveyor without power supply -picsy conveyor-

Drawing / Product specification

Conveyor without power supply -picsy conveyor-
Conveyor without power supply -picsy conveyor-

■ Components (conveyor)

No.NameQuantityRemarks
Main body1ZAM steel sheet (plated)
Flat belt1Urethane/rippled/Kevlar (select one)
Pulley1Aluminum
Idler1Aluminum
Bolts2M 6×70
Wing brackets2ZAM steel sheet (plated steel sheet)

Specifications table

■ Conveyor W dimension, L dimension selection type
■ Conveyor W dimension, L dimension specification type
Maximum
width
Catalog No.WLWing
bracket
TypeBelt
material
W+32Standard type
PSCN-H
(standard)

PSCN-T
(rippled)

PSCN-K
(Kevlar)
75
100
125
150
200
250
 400 
500 
600 
700 
800 
1000 
1200 
1400 
  450
550
650
750
900
1100
1300
1500
N
(only
when
not
required)
  
  
  
  
  
Maximum
width
Catalog No.W
5mm
increments
L
5mm
increments
Wing
bracket
TypeBelt
material
W+32Standard type
PSCNH-H
(standard)

PSCNH-T
(rippled)

PSCNH-K
(Kevlar)
50~75300~1800N
(only
when
not
required)
80~250405~1800
255~400505~1800
505~1800605~1800

Selection type L400 applies only for W75/100.
The W dimension is the actual width of the belt. The effective width will be 20 mm narrower with the wing brackets attached. Use caution.


■ Guidelines for Press Speed and Payload

Press speed
(SPM)
Total permissible weight (kg)
Link shaftFlexible shaft
503015
602510
70208
80155
10083

Order

Conveyor without power supply -picsy conveyor-

Wing brackets are equipped as standard. Specify "N" if not required.

Drawing / Product specification

■ Belt Features/Purposes

PhotoMaterialFeatures/purposes

Conveyor without power supply -picsy conveyor-

H
Urethane
(standard)
This polyester filament belt offers many excellent properties making it suitable for conveyors,
such as durability, impact resistance, chemical resistance, and oil resistance.
It can be used to transport a range of products around press machines.
(Steel sheets, automotive parts, electrical appliance parts, press scrap, etc.)

Conveyor without power supply -picsy conveyor-

T
Urethane
(rippled)
This standard belt features a rippled surface to prevent transported objects from easily slipping.
It is ideal for carrying thin sheets, light objects, oil, and other slippery products over a slanted surface.

Conveyor without power supply -picsy conveyor-

K
Kevlar
(glass fiber)
Made from glass fiber, this belt is resistant to wear caused by the edges of steel products and
offers excellent cutting resistance, wear resistance, and durability. It is suited for conveyance
under extreme conditions, such as conveyance of high-tensile materials, blanking lines, and heavy
scrap.

Specifications table

■ Belt (single unit) W dimension, L dimension selection type
■ Belt (single unit) W dimension, L dimension specification type
Catalog No.WL
Type
            Standard type
PSCN-BLTH (urethane)
PSCN-BLTT (rippled)
PSCN-BLTK (Kevlar)
75
100
125
150
200
250
  400
500
600
700
800
1000
1200
1400
  450
550
650
750
900
1100
1300
1500
  
    
    
    
Catalog No.WL
Type
              Standard type
PSCNH-BLTH (urethane)
PSCNH-BLTT (rippled)
PSCNH-BLTK (Kevlar)
50~75300~1800
 80~250405~1800
 255~400505~1800
 405~500605~1800

Selection type L400 applies only for W75/100.
For maintenance use, indicate the same W and L dimensions as indicated when the conveyor was ordered.

Order

Conveyor without power supply -picsy conveyor-

Drawing / Product specification

Conveyor without power supply -picsy conveyor-
Conveyor without power supply -picsy conveyor-

■ Components(conveyor)

No.NameQuantityRemarks
Main body1ZAM steel sheet (plated)
Flat belt1Urethane/rippled/Kevlar (select one)
Pulley1Aluminum
Idler1Aluminum
Bolts2M 6×55
Wing brackets2ZAM steel sheet (plated steel sheet)

Specifications table

■ Conveyor W dimension, L dimension selection type
■ Conveyor W dimension, L dimension specification type
Maximum
width
Catalog No.WLWing
bracket
TypeBelt
material
W+32Thin type
PSCNT-H
(standard)

PSCNT-T
(rippled)

PSCNT-K
(Kevlar)
75
100
125
150
200
250
 400 
500 
600 
700 
800 
1000 
1200 
1400 
  450
550
650
750
900
1100
1300
1500
N
(only
when
not
required)
  
  
  
  
  
Maximum
width
Catalog No.W
5mm
increments
L
5mm
increments
Wing
bracket
TypeBelt
material
W+32Thin type
PSCNTH-H
(standard)

PSCNTH-T
(rippled)

PSCNTH-K
(Kevlar)
50~75300~1800N
(only
when
not
required)
80~250405~1800
255~400505~1800
505~1800605~1800

Selection type L400 applies only for W75/100.
The W dimension is the actual width of the belt. The effective width will be 20 mm narrower with the wing brackets attached. Use caution.


■ Guidelines for Press Speed and Payload

Press speed
(SPM)
Total permissible weight (kg)
Link shaftFlexible shaft
503015
602510
70208
80155
10083

Order

Conveyor without power supply -picsy conveyor-

Wing brackets are equipped as standard. Specify "N" if not required.

Drawing / Product specification

■ Belt Features/Purposes

PhotoMaterialFeatures/purposes

Conveyor without power supply -picsy conveyor-

H
Urethane
(standard)
This polyester filament belt offers many excellent properties making it suitable for conveyors,
such as durability, impact resistance, chemical resistance, and oil resistance.
It can be used to transport a range of products around press machines.
(Steel sheets, automotive parts, electrical appliance parts, press scrap, etc.)

Conveyor without power supply -picsy conveyor-

T
Urethane
(rippled)
This standard belt features a rippled surface to prevent transported objects from easily slipping.
It is ideal for carrying thin sheets, light objects, oil, and other slippery products over a slanted surface.

Conveyor without power supply -picsy conveyor-

K
Kevlar
(glass fiber)
Made from glass fiber, this belt is resistant to wear caused by the edges of steel products and
offers excellent cutting resistance, wear resistance, and durability. It is suited for conveyance
under extreme conditions, such as conveyance of high-tensile materials, blanking lines, and heavy
scrap.

Specifications table

■ Belt (single unit) W dimension, L dimension selection type
■ Belt (single unit) W dimension, L dimension specification type
Catalog No.WL
Type
            Thin type
PSCNT-BLTH (urethane)
PSCNT-BLTT (rippled)
PSCNT-BLTK (Kevlar)
75
100
125
150
200
250
  400
500
600
700
800
1000
1200
1400
  450
550
650
750
900
1100
1300
1500
  
    
    
    
Catalog No.WL
Type
                  Thin type
PSCNTH-BLTH (urethane)
PSCNTH-BLTT (rippled)
PSCNTH-BLTK (Kevlar)
50~75300~1800
 80~250405~1800
 255~400505~1800
 405~500605~1800

Selection type L400 applies only for W75/100.
For maintenance use, indicate the same W and L dimensions as indicated when the conveyor was ordered.

Order

Conveyor without power supply -picsy conveyor-

Part Number 

  • Incomplete part number.
    Please use left hand selections to complete a part number.
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Part Number
FLSFT-[300-2000/10]
PCCV-S
PSCN-BLTH-[75,​100,​125,​150,​200,​250]-[400,​450,​500,​550,​600,​650,​700,​750,​800,​900,​1000,​1100,​1200,​1300,​1400,​1500]
PSCN-BLTK-[75,​100,​125,​150,​200,​250]-[400,​450,​500,​550,​600,​650,​700,​750,​800,​900,​1000,​1100,​1200,​1300,​1400,​1500]
PSCN-BLTT-[75,​100,​125,​150,​200,​250]-[400,​450,​500,​550,​600,​650,​700,​750,​800,​900,​1000,​1100,​1200,​1300,​1400,​1500]
PSCN-H-[75,​100,​125,​150,​200,​250]-[400,​450,​500,​550,​600,​650,​700,​750,​800,​900,​1000,​1100,​1200,​1300,​1400,​1500]
PSCN-K-[75,​100,​125,​150,​200,​250]-[400,​450,​500,​550,​600,​700,​800,​900,​1000,​1100,​1200,​1300,​1400,​1500]
PSCN-T-[75,​100,​125,​150,​200,​250]-[400,​450,​500,​550,​600,​650,​700,​750,​800,​900,​1000,​1100,​1200,​1300,​1400,​1500]
PSCNH-BLTH-[50-500/5]-[300-1800/5]
PSCNH-BLTK-[50-500/5]-[300-1800/5]
PSCNH-BLTT-[50-500/5]-[300-1800/5]
PSCNH-H-[50-395/5]-[300-1800/5]
PSCNH-K-[50-395/5]-[300-1800/5]
PSCNH-T-[50-395/5]-[300-1800/5]
PSCNT-BLTH-[75,​100,​125,​150,​200,​250]-[400,​450,​500,​550,​600,​650,​700,​750,​800,​900,​1000,​1100,​1200,​1300,​1400,​1500]
PSCNT-BLTK-[75,​100,​125,​150,​200,​250]-[400,​450,​500,​550,​600,​650,​700,​750,​800,​900,​1000,​1100,​1200,​1300,​1400,​1500]
PSCNT-BLTT-[75,​100,​125,​150,​200,​250]-[400,​450,​500,​550,​600,​650,​700,​750,​800,​900,​1000,​1100,​1200,​1300,​1400,​1500]
PSCNT-H-[75,​100,​125,​150,​200,​250]-[400,​450,​500,​550,​600,​650,​700,​750,​800,​900,​1000,​1100,​1200,​1300,​1400,​1500]
PSCNT-K-[75,​100,​125,​150,​200,​250]-[400,​450,​500,​550,​600,​650,​700,​750,​800,​900,​1000,​1100,​1200,​1300,​1400,​1500]
PSCNT-T-[75,​100,​125,​150,​200,​250]-[400,​450,​500,​550,​600,​650,​700,​750,​800,​900,​1000,​1100,​1200,​1300,​1400,​1500]
PSCNTH-BLTH-[50-500/5]-[300-1800/5]
PSCNTH-BLTK-[50-500/5]-[300-1800/5]
PSCNTH-BLTT-[50-500/5]-[300-1800/5]
PSCNTH-H-[50-395/5]-[300-1800/5]
PSCNTH-K-[50-395/5]-[300-1795/5]
PSCNTH-T-[50-395/5]-[300-1800/5]
Part NumberPriceMinimum Order Qty.Volume DiscountDays to ShipComponents Belt Material Conveyor Part Thickness Belt Dimension Selection W (Conveyor Width)
(mm)
L (Total Length of Conveyor)
(mm)

-

1 Piece(s) 13 Day(s) or more Flexible shaft-----

₹ 117,883.00

1 Piece(s) 13 Day(s) or more Main body-----

-

1 Piece(s) 13 Day(s) or more Belt (single unit)Urethane (standard)Standard (45 mm)Standard length75 ~ 250400 ~ 1500

-

1 Piece(s) 13 Day(s) or more Belt (single unit)KevlarStandard (45 mm)Standard length75 ~ 250400 ~ 1500

-

1 Piece(s) 13 Day(s) or more Belt (single unit)Urethane (rippled)Standard (45 mm)Standard length75 ~ 250400 ~ 1500

-

1 Piece(s) 13 Day(s) or more ConveyorUrethane (standard)Standard (45 mm)Standard length75 ~ 250400 ~ 1500

-

1 Piece(s) 13 Day(s) or more ConveyorKevlarStandard (45 mm)Standard length75 ~ 250400 ~ 1500

-

1 Piece(s) 13 Day(s) or more ConveyorUrethane (rippled)Standard (45 mm)Standard length75 ~ 250400 ~ 1500

-

1 Piece(s) 17 Day(s) or more Belt (single unit)Urethane (standard)Standard (45 mm)Standard length50 ~ 500300 ~ 1800

-

1 Piece(s) 17 Day(s) or more Belt (single unit)KevlarStandard (45 mm)Standard length50 ~ 500300 ~ 1800

-

1 Piece(s) 17 Day(s) or more Belt (single unit)Urethane (rippled)Standard (45 mm)Standard length50 ~ 500300 ~ 1800

-

1 Piece(s) 17 Day(s) or more ConveyorUrethane (standard)Standard (45 mm)Free50 ~ 395300 ~ 1800

-

1 Piece(s) 17 Day(s) or more ConveyorKevlarStandard (45 mm)Free50 ~ 395300 ~ 1800

-

1 Piece(s) 17 Day(s) or more ConveyorUrethane (rippled)Standard (45 mm)Free50 ~ 395300 ~ 1800

-

1 Piece(s) 13 Day(s) or more Belt (single unit)Urethane (standard)Thin (12 mm)Free75 ~ 250400 ~ 1500

-

1 Piece(s) 13 Day(s) or more Belt (single unit)KevlarThin (12 mm)Free75 ~ 250400 ~ 1500

-

1 Piece(s) 13 Day(s) or more Belt (single unit)Urethane (rippled)Thin (12 mm)Free75 ~ 250400 ~ 1500

-

1 Piece(s) 13 Day(s) or more ConveyorUrethane (standard)Thin (12 mm)Standard length75 ~ 250400 ~ 1500

-

1 Piece(s) 13 Day(s) or more ConveyorKevlarThin (12 mm)Standard length75 ~ 250400 ~ 1500

-

1 Piece(s) 13 Day(s) or more ConveyorUrethane (rippled)Thin (12 mm)Standard length75 ~ 250400 ~ 1500

-

1 Piece(s) 17 Day(s) or more Belt (single unit)Urethane (standard)Thin (12 mm)Free50 ~ 500300 ~ 1800

-

1 Piece(s) 17 Day(s) or more Belt (single unit)KevlarThin (12 mm)Free50 ~ 500300 ~ 1800

-

1 Piece(s) 17 Day(s) or more Belt (single unit)Urethane (rippled)Thin (12 mm)Free50 ~ 500300 ~ 1800

-

1 Piece(s) 17 Day(s) or more ConveyorUrethane (standard)Thin (12 mm)Free50 ~ 395300 ~ 1800

-

1 Piece(s) 17 Day(s) or more ConveyorKevlarThin (12 mm)Free50 ~ 395300 ~ 1795

-

1 Piece(s) 17 Day(s) or more ConveyorUrethane (rippled)Thin (12 mm)Free50 ~ 395300 ~ 1800

Loading...

  1. 1

What is a conveyor without a power supply -picsy conveyor-?

This product uses the vertical motion of the press machine to operate the belt conveyor.

No power supply requiredReduces belt breakage
Eliminates product dents/
scratches and die damage
Reduces setup work
• Uses the vertical motion of the press machine
to drive the belt conveyor, helping to reduce
power costs.
• Helps to prevent careless mistakes, such as
forgetting to turn the compressor or motorized
conveyor on or off.
• No issues with voltage differences or the like
when used overseas.
• The conveyor is stopped when the press reaches
the bottom dead center, greatly reducing damage to the belt.
• Products are transported by conveyor, preventing scrap from
scattering, entering the press surface, or denting/scratching
products.
• With scrap chutes, the gradient cannot be ensured and dies
could be damaged by scrap clogging.
However, the use of a conveyor solves these problems.
• Spare yourself the trouble of the
compressor/air piping and wiring required for
air blowers.
Can be used just by installing the main body
and conveyor in the die/press machine.
• A flexible shaft is used in the linkage area
for more flexible conveyor positioning.
Linking is possible even if there is a difference
in level in the positions of the main body and
conveyor.
• Multiple conveyors can be linked to a single
main body.
Prevents scrap pull-inSlim designImproves work environments
• Wing brackets are equipped as standard on both sides of
the conveyor to prevent scrap from being pulled into the belt.
This can also reduce malfunctions such as belt snapping.
• Conveyor area has a slim design
(minimum thickness 12 mm).
(thin type)
• Prevents oil adhered to scrap from splattering in the work
environment, keeping floors and air clean. 
Overturning prevention helps to keep workers safe.
• Eliminating the loud noise of air blowing is also an effective
environmental measure for workplaces.
• Reduced CO2 emissions also contribute to promoting ISO
environmental measures.

Drive Structure

  • The vertical motion of the press machine is transmitted to the lower unit via the upper unit mounted to the die (upper die).
  • The lower unit converts vertical motion to rotating motion, driving the belt conveyor linked to the shaft.

 

Conveyor without power supply -picsy conveyor-

 

Conveyor without power supply -picsy conveyor-

動画:PICSYコンベア実機装着事例

Components

構成部品
 

Main body

商品写真

PCCV-S

  • The upper unit and lower unit form a set.

Maximum stroke length: 70 mm
* Always use at 70 mm or lower.

Conveyors

  • Two conveyor types are available: standard type (45 mm thick) and thin type (12 mm thick).
  • Three belt types are available: urethane (standard), urethane (rippled), and Kevlar (glass fiber).

Conveyor Part Thickness 45 mm (Standard)

Conveyor Section Thickness 12 mm (Thin)

Catalog No.: Type-Belt material
Catalog No.: Type-Belt material
Conveyor W dimension,
L dimension
selection type
   PSCN-H
PSCN-T
PSCN-K
(Belt type: standard)
(Belt type: rippled)
(Belt type: Kevlar)
Conveyor W dimension,
L dimension
specification type
   PSCNH-H
PSCNH-T
PSCNH-K
(Belt type: standard)
(Belt type: rippled)
(Belt type: Kevlar)
Conveyor W dimension,
L dimension
selection type
   PSCNT-H
PSCNT-T
PSCNT-K
(Belt type: standard)
(Belt type: rippled)
(Belt type: Kevlar)
Conveyor W dimension,
L dimension
specification type
   PSCNTH-H
PSCNTH-T
PSCNTH-K
(Belt type: standard)
(Belt type: rippled)
(Belt type: Kevlar)

Conveyor without power supply -picsy conveyor-

Conveyor without power supply -picsy conveyor-

Conveyor without power supply -picsy conveyor-

Belts

  • Three types are available: urethane (standard), urethane (rippled), and Kevlar (glass fiber).
PhotoMaterialFeaturesMain uses
Oil resistanceSlip resistanceCut resistanceWear resistance
ベルト写真
H
Urethane
(standard)
Product conveyance in press machine areas
Steel sheets, automotive parts, scrap, etc.
ベルト写真
T
Urethane
(rippled)
Conveyance of thin sheets, light objects, etc.
Conveyance on reverse gradient is also possible
ベルト写真
K
Kevlar
(glass fiber)
Conveyance of high-tensile materials
and heavy scrap

Shafts/Couplings

  • Use either a link shaft or flexible shaft for linking.
  • The flexible shaft includes integrated couplings. If using a link shaft, two separate couplings are required.
フレキシブルシャフト

Flexible shaft (for picsy Conveyor only)
FLSFT

連結シャフト

Link shaft (MISUMI standard part)
SFMR

カップリング

Coupling (MISUMI standard part)
XGS-34CS-15-15

動画:Picsyコンベア4台連結 (フレキシブルシャフト使用)

Installation Example

Conveyor without power supply -picsy conveyor-

Press machine: Single-shot press (150 t)
Press speed: SPM10
※ Previously used scrap box (manual disposal)

Conveyor without power supply -picsy conveyor-

Press machine: Progressive press (300 t)
Press speed: SPM50
※ Previously used scrap chute and air cylinder

Conveyor without power supply -picsy conveyor-

Press machine: Servo press (110 t) automated line
Press speed: SPM42
※ Previously used air blow

Cost/Properties Comparison by Scrap Ejection Method (at MISUMI partner plant)

Comparison itemsScrap ejection method and overview
Air blowMotorized conveyorConveyor without power supply
-picsy conveyor-
Requires metal plate chute and piping installation. Nozzles blow air toward the scrap drop position.A conveyor is placed inside the die to eject scrap. The motor section protrudes, so mounting space is somewhat restricted.Uses a dedicated conveyor and is mounted on a dedicated unit. Uses the vertical drive of the press to operate without a power supply.
Initial costs (JPY 10,000)10 ~ 1420 ~ 2520
Running costs
(JPY 10,000/month)
Power costs70 ~ 802 ~ 30 (100% reduction)
Setup costs30 ~ 4080 ~ 1000
Product dents/scratches and die damageScrap scattering/contamination◎ (quality improved)
Work environmentNoise, oil splattering, scatteringWorkers forget to turn power ON/OFF◎ (work environment improved)
Setup workPipingWiring◎ (setup reduced)
Ejection issuesScattering/clogging◎ (no noise/oil splattering)
Mounting spaceComplicated compressor piping△ (cannot be installed if spacer block is low)◎ (can also be installed in die)
CO2 emissions17 t/year0.07 t/year0 (100% reduction)

[Basic Information]

  • 300 t class progressive die. Scrap chutes installed in three locations.
  • Operates for eight hours/day, 25 days/month.
  • Hourly charge calculated as JPY 4,000.
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