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[Features]
A product that drives the belt conveyor using the vertical movement of a press machine.
Can be used to transport scrap products, including taking scraps out of the mold.
◎ No power supply required (Reduces CO2, conforms to ISO14001 and EMS measures)
◎ Reduces belt breakage Eliminates dents and mold damage
◎ Reduced setup load ◎ Prevents scrape from getting caught ◎ Thin Design ◎ Improvement of working environment
For a video of the actual installation example Click here
[Related parts] Connected shaft [SFMR] Coupling [ XGS]
■ Components (upper unit)
No. | Name | Quantity | Remarks |
---|---|---|---|
① | Strut pipe | 1 | SS400 |
② | Bolt | 1 | M22 × 120 |
■ Components (lower unit)
No. | Name | Quantity | Remarks |
---|---|---|---|
① | Outer | 1 | Ductile cast iron |
② | Rack | 1 | S45C |
③ | Gear | 1 | S45C |
④ | Damper | 1 | Oil resistant rubber (SS400 plate attached) |
⑤ | Link shaft | 1 | S45C equivalent |
⑥ | Spring | 1 | φ33.7 (inner radius) × 153 |
Catalog No. | Belt travel distance | Weight (kg) |
---|---|---|
Type | ||
PCCV-S | 140mm or less | 4.6 |
The upper unit is delivered as a set with the lower unit.
S45C equivalent
Use if the main body and conveyor can be linked on the same axis.
Use as a set with two couplings.
Catalog No. | L 0.1mm increments | ||
---|---|---|---|
Type | Dg6 | ||
SFMR | 15 | 0 | 25.0~800.0 |
-0.043 |
[Allowable Torque] Within 1.5 Nm
① A2017 | |
② HNBR (high-damping rubber) | |
Hexagon socket head cap screws (2) |
Couplings are not required if using a flexible shaft.
Use as a set with the link shaft. Two are required for each link shaft.
This flexible shaft is for use only with the No Power Supply Conveyor.
[Allowable Torque] Within 3 Nm
Use this if linking on the same axis is impossible (for example, if there is a difference in level in the positions of the main body and conveyor).
Includes couplings. Connect directly to the link shaft on the main body and shaft section of the conveyor.
The areas within 125 mm of the ends cannot be bent. Take care when selecting the total length.
Use at R300 or greater.
Supports both forward rotation and reverse rotation.
Catalog No. | L 10mm increments |
---|---|
Type | |
FLSFT | 300~2000 |
■ Components (conveyor)
No. | Name | Quantity | Remarks |
---|---|---|---|
① | Main body | 1 | ZAM steel sheet (plated) |
② | Flat belt | 1 | Urethane/rippled/Kevlar (select one) |
③ | Pulley | 1 | Aluminum |
④ | Idler | 1 | Aluminum |
⑤ | Bolts | 2 | M 6×70 |
⑥ | Wing brackets | 2 | ZAM steel sheet (plated steel sheet) |
Maximum width | Catalog No. | W | L | Wing bracket | ||||
---|---|---|---|---|---|---|---|---|
Type | Belt material | |||||||
W+32 | Standard type PSCN-H (standard) PSCN-T (rippled) PSCN-K (Kevlar) | 75 100 125 150 200 250 | 400※ 500 600 700 800 1000 1200 1400 | 450 550 650 750 900 1100 1300 1500 | N (only when not required) | |||
Maximum width | Catalog No. | W 5mm increments | L 5mm increments | Wing bracket | |
---|---|---|---|---|---|
Type | Belt material | ||||
W+32 | Standard type PSCNH-H (standard) PSCNH-T (rippled) PSCNH-K (Kevlar) | 50~75 | 300~1800 | N (only when not required) | |
80~250 | 405~1800 | ||||
255~400 | 505~1800 | ||||
505~1800 | 605~1800 |
Selection type L400 applies only for W75/100.
The W dimension is the actual width of the belt. The effective width will be 20 mm narrower with the wing brackets attached. Use caution.
■ Guidelines for Press Speed and Payload
Press speed (SPM) | Total permissible weight (kg) | |
---|---|---|
Link shaft | Flexible shaft | |
50 | 30 | 15 |
60 | 25 | 10 |
70 | 20 | 8 |
80 | 15 | 5 |
100 | 8 | 3 |
Wing brackets are equipped as standard. Specify "N" if not required.
■ Belt Features/Purposes
Photo | Material | Features/purposes |
---|---|---|
H Urethane (standard) | This polyester filament belt offers many excellent properties making it suitable for conveyors, such as durability, impact resistance, chemical resistance, and oil resistance. It can be used to transport a range of products around press machines. (Steel sheets, automotive parts, electrical appliance parts, press scrap, etc.) | |
T Urethane (rippled) | This standard belt features a rippled surface to prevent transported objects from easily slipping. It is ideal for carrying thin sheets, light objects, oil, and other slippery products over a slanted surface. | |
K Kevlar (glass fiber) | Made from glass fiber, this belt is resistant to wear caused by the edges of steel products and offers excellent cutting resistance, wear resistance, and durability. It is suited for conveyance under extreme conditions, such as conveyance of high-tensile materials, blanking lines, and heavy scrap. |
Catalog No. | W | L | |||||
---|---|---|---|---|---|---|---|
Type | |||||||
Standard type PSCN-BLTH (urethane) PSCN-BLTT (rippled) PSCN-BLTK (Kevlar) | 75 100 125 150 200 250 | 400※ 500 600 700 800 1000 1200 1400 | 450 550 650 750 900 1100 1300 1500 | ||||
Catalog No. | W | L | |
---|---|---|---|
Type | |||
Standard type PSCNH-BLTH (urethane) PSCNH-BLTT (rippled) PSCNH-BLTK (Kevlar) | 50~75 | 300~1800 | |
80~250 | 405~1800 | ||
255~400 | 505~1800 | ||
405~500 | 605~1800 |
Selection type L400 applies only for W75/100.
For maintenance use, indicate the same W and L dimensions as indicated when the conveyor was ordered.
■ Components(conveyor)
No. | Name | Quantity | Remarks |
---|---|---|---|
① | Main body | 1 | ZAM steel sheet (plated) |
② | Flat belt | 1 | Urethane/rippled/Kevlar (select one) |
③ | Pulley | 1 | Aluminum |
④ | Idler | 1 | Aluminum |
⑤ | Bolts | 2 | M 6×55 |
⑥ | Wing brackets | 2 | ZAM steel sheet (plated steel sheet) |
Maximum width | Catalog No. | W | L | Wing bracket | ||||
---|---|---|---|---|---|---|---|---|
Type | Belt material | |||||||
W+32 | Thin type PSCNT-H (standard) PSCNT-T (rippled) PSCNT-K (Kevlar) | 75 100 125 150 200 250 | 400※ 500 600 700 800 1000 1200 1400 | 450 550 650 750 900 1100 1300 1500 | N (only when not required) | |||
Maximum width | Catalog No. | W 5mm increments | L 5mm increments | Wing bracket | |
---|---|---|---|---|---|
Type | Belt material | ||||
W+32 | Thin type PSCNTH-H (standard) PSCNTH-T (rippled) PSCNTH-K (Kevlar) | 50~75 | 300~1800 | N (only when not required) | |
80~250 | 405~1800 | ||||
255~400 | 505~1800 | ||||
505~1800 | 605~1800 |
Selection type L400 applies only for W75/100.
The W dimension is the actual width of the belt. The effective width will be 20 mm narrower with the wing brackets attached. Use caution.
■ Guidelines for Press Speed and Payload
Press speed (SPM) | Total permissible weight (kg) | |
---|---|---|
Link shaft | Flexible shaft | |
50 | 30 | 15 |
60 | 25 | 10 |
70 | 20 | 8 |
80 | 15 | 5 |
100 | 8 | 3 |
Wing brackets are equipped as standard. Specify "N" if not required.
■ Belt Features/Purposes
Photo | Material | Features/purposes |
---|---|---|
H Urethane (standard) | This polyester filament belt offers many excellent properties making it suitable for conveyors, such as durability, impact resistance, chemical resistance, and oil resistance. It can be used to transport a range of products around press machines. (Steel sheets, automotive parts, electrical appliance parts, press scrap, etc.) | |
T Urethane (rippled) | This standard belt features a rippled surface to prevent transported objects from easily slipping. It is ideal for carrying thin sheets, light objects, oil, and other slippery products over a slanted surface. | |
K Kevlar (glass fiber) | Made from glass fiber, this belt is resistant to wear caused by the edges of steel products and offers excellent cutting resistance, wear resistance, and durability. It is suited for conveyance under extreme conditions, such as conveyance of high-tensile materials, blanking lines, and heavy scrap. |
Catalog No. | W | L | |||||
---|---|---|---|---|---|---|---|
Type | |||||||
Thin type PSCNT-BLTH (urethane) PSCNT-BLTT (rippled) PSCNT-BLTK (Kevlar) | 75 100 125 150 200 250 | 400※ 500 600 700 800 1000 1200 1400 | 450 550 650 750 900 1100 1300 1500 | ||||
Catalog No. | W | L | |
---|---|---|---|
Type | |||
Thin type PSCNTH-BLTH (urethane) PSCNTH-BLTT (rippled) PSCNTH-BLTK (Kevlar) | 50~75 | 300~1800 | |
80~250 | 405~1800 | ||
255~400 | 505~1800 | ||
405~500 | 605~1800 |
Selection type L400 applies only for W75/100.
For maintenance use, indicate the same W and L dimensions as indicated when the conveyor was ordered.
Part Number |
---|
FLSFT-[300-2000/10] |
PCCV-S |
PSCN-BLTH-[75,100,125,150,200,250]-[400,450,500,550,600,650,700,750,800,900,1000,1100,1200,1300,1400,1500] |
PSCN-BLTK-[75,100,125,150,200,250]-[400,450,500,550,600,650,700,750,800,900,1000,1100,1200,1300,1400,1500] |
PSCN-BLTT-[75,100,125,150,200,250]-[400,450,500,550,600,650,700,750,800,900,1000,1100,1200,1300,1400,1500] |
PSCN-H-[75,100,125,150,200,250]-[400,450,500,550,600,650,700,750,800,900,1000,1100,1200,1300,1400,1500] |
PSCN-K-[75,100,125,150,200,250]-[400,450,500,550,600,700,800,900,1000,1100,1200,1300,1400,1500] |
PSCN-T-[75,100,125,150,200,250]-[400,450,500,550,600,650,700,750,800,900,1000,1100,1200,1300,1400,1500] |
PSCNH-BLTH-[50-500/5]-[300-1800/5] |
PSCNH-BLTK-[50-500/5]-[300-1800/5] |
PSCNH-BLTT-[50-500/5]-[300-1800/5] |
PSCNH-H-[50-395/5]-[300-1800/5] |
PSCNH-K-[50-395/5]-[300-1800/5] |
PSCNH-T-[50-395/5]-[300-1800/5] |
PSCNT-BLTH-[75,100,125,150,200,250]-[400,450,500,550,600,650,700,750,800,900,1000,1100,1200,1300,1400,1500] |
PSCNT-BLTK-[75,100,125,150,200,250]-[400,450,500,550,600,650,700,750,800,900,1000,1100,1200,1300,1400,1500] |
PSCNT-BLTT-[75,100,125,150,200,250]-[400,450,500,550,600,650,700,750,800,900,1000,1100,1200,1300,1400,1500] |
PSCNT-H-[75,100,125,150,200,250]-[400,450,500,550,600,650,700,750,800,900,1000,1100,1200,1300,1400,1500] |
PSCNT-K-[75,100,125,150,200,250]-[400,450,500,550,600,650,700,750,800,900,1000,1100,1200,1300,1400,1500] |
PSCNT-T-[75,100,125,150,200,250]-[400,450,500,550,600,650,700,750,800,900,1000,1100,1200,1300,1400,1500] |
PSCNTH-BLTH-[50-500/5]-[300-1800/5] |
PSCNTH-BLTK-[50-500/5]-[300-1800/5] |
PSCNTH-BLTT-[50-500/5]-[300-1800/5] |
PSCNTH-H-[50-395/5]-[300-1800/5] |
PSCNTH-K-[50-395/5]-[300-1795/5] |
PSCNTH-T-[50-395/5]-[300-1800/5] |
Part Number | Price | Minimum Order Qty. | Volume Discount | Days to Ship | Components | Belt Material | Conveyor Part Thickness | Belt Dimension Selection | W (Conveyor Width) (mm) | L (Total Length of Conveyor) (mm) |
---|---|---|---|---|---|---|---|---|---|---|
- | 1 Piece(s) | 13 Day(s) or more | Flexible shaft | - | - | - | - | - | ||
₹ 117,883.00 | 1 Piece(s) | 13 Day(s) or more | Main body | - | - | - | - | - | ||
- | 1 Piece(s) | 13 Day(s) or more | Belt (single unit) | Urethane (standard) | Standard (45 mm) | Standard length | 75 ~ 250 | 400 ~ 1500 | ||
- | 1 Piece(s) | 13 Day(s) or more | Belt (single unit) | Kevlar | Standard (45 mm) | Standard length | 75 ~ 250 | 400 ~ 1500 | ||
- | 1 Piece(s) | 13 Day(s) or more | Belt (single unit) | Urethane (rippled) | Standard (45 mm) | Standard length | 75 ~ 250 | 400 ~ 1500 | ||
- | 1 Piece(s) | 13 Day(s) or more | Conveyor | Urethane (standard) | Standard (45 mm) | Standard length | 75 ~ 250 | 400 ~ 1500 | ||
- | 1 Piece(s) | 13 Day(s) or more | Conveyor | Kevlar | Standard (45 mm) | Standard length | 75 ~ 250 | 400 ~ 1500 | ||
- | 1 Piece(s) | 13 Day(s) or more | Conveyor | Urethane (rippled) | Standard (45 mm) | Standard length | 75 ~ 250 | 400 ~ 1500 | ||
- | 1 Piece(s) | 17 Day(s) or more | Belt (single unit) | Urethane (standard) | Standard (45 mm) | Standard length | 50 ~ 500 | 300 ~ 1800 | ||
- | 1 Piece(s) | 17 Day(s) or more | Belt (single unit) | Kevlar | Standard (45 mm) | Standard length | 50 ~ 500 | 300 ~ 1800 | ||
- | 1 Piece(s) | 17 Day(s) or more | Belt (single unit) | Urethane (rippled) | Standard (45 mm) | Standard length | 50 ~ 500 | 300 ~ 1800 | ||
- | 1 Piece(s) | 17 Day(s) or more | Conveyor | Urethane (standard) | Standard (45 mm) | Free | 50 ~ 395 | 300 ~ 1800 | ||
- | 1 Piece(s) | 17 Day(s) or more | Conveyor | Kevlar | Standard (45 mm) | Free | 50 ~ 395 | 300 ~ 1800 | ||
- | 1 Piece(s) | 17 Day(s) or more | Conveyor | Urethane (rippled) | Standard (45 mm) | Free | 50 ~ 395 | 300 ~ 1800 | ||
- | 1 Piece(s) | 13 Day(s) or more | Belt (single unit) | Urethane (standard) | Thin (12 mm) | Free | 75 ~ 250 | 400 ~ 1500 | ||
- | 1 Piece(s) | 13 Day(s) or more | Belt (single unit) | Kevlar | Thin (12 mm) | Free | 75 ~ 250 | 400 ~ 1500 | ||
- | 1 Piece(s) | 13 Day(s) or more | Belt (single unit) | Urethane (rippled) | Thin (12 mm) | Free | 75 ~ 250 | 400 ~ 1500 | ||
- | 1 Piece(s) | 13 Day(s) or more | Conveyor | Urethane (standard) | Thin (12 mm) | Standard length | 75 ~ 250 | 400 ~ 1500 | ||
- | 1 Piece(s) | 13 Day(s) or more | Conveyor | Kevlar | Thin (12 mm) | Standard length | 75 ~ 250 | 400 ~ 1500 | ||
- | 1 Piece(s) | 13 Day(s) or more | Conveyor | Urethane (rippled) | Thin (12 mm) | Standard length | 75 ~ 250 | 400 ~ 1500 | ||
- | 1 Piece(s) | 17 Day(s) or more | Belt (single unit) | Urethane (standard) | Thin (12 mm) | Free | 50 ~ 500 | 300 ~ 1800 | ||
- | 1 Piece(s) | 17 Day(s) or more | Belt (single unit) | Kevlar | Thin (12 mm) | Free | 50 ~ 500 | 300 ~ 1800 | ||
- | 1 Piece(s) | 17 Day(s) or more | Belt (single unit) | Urethane (rippled) | Thin (12 mm) | Free | 50 ~ 500 | 300 ~ 1800 | ||
- | 1 Piece(s) | 17 Day(s) or more | Conveyor | Urethane (standard) | Thin (12 mm) | Free | 50 ~ 395 | 300 ~ 1800 | ||
- | 1 Piece(s) | 17 Day(s) or more | Conveyor | Kevlar | Thin (12 mm) | Free | 50 ~ 395 | 300 ~ 1795 | ||
- | 1 Piece(s) | 17 Day(s) or more | Conveyor | Urethane (rippled) | Thin (12 mm) | Free | 50 ~ 395 | 300 ~ 1800 |
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This product uses the vertical motion of the press machine to operate the belt conveyor.
No power supply required | Reduces belt breakage Eliminates product dents/ scratches and die damage | Reduces setup work |
---|---|---|
• Uses the vertical motion of the press machine to drive the belt conveyor, helping to reduce power costs. • Helps to prevent careless mistakes, such as forgetting to turn the compressor or motorized conveyor on or off. • No issues with voltage differences or the like when used overseas. | • The conveyor is stopped when the press reaches the bottom dead center, greatly reducing damage to the belt. • Products are transported by conveyor, preventing scrap from scattering, entering the press surface, or denting/scratching products. • With scrap chutes, the gradient cannot be ensured and dies could be damaged by scrap clogging. However, the use of a conveyor solves these problems. | • Spare yourself the trouble of the compressor/air piping and wiring required for air blowers. Can be used just by installing the main body and conveyor in the die/press machine. • A flexible shaft is used in the linkage area for more flexible conveyor positioning. Linking is possible even if there is a difference in level in the positions of the main body and conveyor. • Multiple conveyors can be linked to a single main body. |
Prevents scrap pull-in | Slim design | Improves work environments |
---|---|---|
• Wing brackets are equipped as standard on both sides of the conveyor to prevent scrap from being pulled into the belt. This can also reduce malfunctions such as belt snapping. | • Conveyor area has a slim design (minimum thickness 12 mm). (thin type) | • Prevents oil adhered to scrap from splattering in the work environment, keeping floors and air clean. Overturning prevention helps to keep workers safe. • Eliminating the loud noise of air blowing is also an effective environmental measure for workplaces. • Reduced CO2 emissions also contribute to promoting ISO environmental measures. |
PCCV-S
Maximum stroke length: 70 mm
* Always use at 70 mm or lower.
Conveyor W dimension, L dimension selection type | PSCN-H PSCN-T PSCN-K | (Belt type: standard) (Belt type: rippled) (Belt type: Kevlar) | |
---|---|---|---|
Conveyor W dimension, L dimension specification type | PSCNH-H PSCNH-T PSCNH-K | (Belt type: standard) (Belt type: rippled) (Belt type: Kevlar) |
Conveyor W dimension, L dimension selection type | PSCNT-H PSCNT-T PSCNT-K | (Belt type: standard) (Belt type: rippled) (Belt type: Kevlar) | |
---|---|---|---|
Conveyor W dimension, L dimension specification type | PSCNTH-H PSCNTH-T PSCNTH-K | (Belt type: standard) (Belt type: rippled) (Belt type: Kevlar) |
Photo | Material | Features | Main uses | |||
---|---|---|---|---|---|---|
Oil resistance | Slip resistance | Cut resistance | Wear resistance | |||
H Urethane (standard) | ◎ | △ | ○ | ○ | Product conveyance in press machine areas Steel sheets, automotive parts, scrap, etc. | |
T Urethane (rippled) | ◎ | ◎ | ○ | ○ | Conveyance of thin sheets, light objects, etc. Conveyance on reverse gradient is also possible | |
K Kevlar (glass fiber) | ◎ | ○ | ◎ | ◎ | Conveyance of high-tensile materials and heavy scrap |
Flexible shaft (for picsy Conveyor only)
FLSFT
Link shaft (MISUMI standard part)
SFMR
Coupling (MISUMI standard part)
XGS-34CS-15-15
Press machine: Single-shot press (150 t)
Press speed: SPM10
※ Previously used scrap box (manual disposal)
Press machine: Progressive press (300 t)
Press speed: SPM50
※ Previously used scrap chute and air cylinder
Press machine: Servo press (110 t) automated line
Press speed: SPM42
※ Previously used air blow
Comparison items | Scrap ejection method and overview | |||
---|---|---|---|---|
Air blow | Motorized conveyor | Conveyor without power supply -picsy conveyor- | ||
Requires metal plate chute and piping installation. Nozzles blow air toward the scrap drop position. | A conveyor is placed inside the die to eject scrap. The motor section protrudes, so mounting space is somewhat restricted. | Uses a dedicated conveyor and is mounted on a dedicated unit. Uses the vertical drive of the press to operate without a power supply. | ||
Initial costs (JPY 10,000) | 10 ~ 14 | 20 ~ 25 | 20 | |
Running costs (JPY 10,000/month) | Power costs | 70 ~ 80 | 2 ~ 3 | 0 (100% reduction) |
Setup costs | 30 ~ 40 | 80 ~ 100 | 0 | |
Product dents/scratches and die damage | Scrap scattering/contamination | ◎ | ◎ (quality improved) | |
Work environment | Noise, oil splattering, scattering | Workers forget to turn power ON/OFF | ◎ (work environment improved) | |
Setup work | Piping | Wiring | ◎ (setup reduced) | |
Ejection issues | Scattering/clogging | ◎ | ◎ (no noise/oil splattering) | |
Mounting space | Complicated compressor piping | △ (cannot be installed if spacer block is low) | ◎ (can also be installed in die) | |
CO2 emissions | 17 t/year | 0.07 t/year | 0 (100% reduction) |
[Basic Information]
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